Tag Archives: agricultural machinery chains

China best Machinery Agricultural Industrial Transmission Parts Hardened Tooth Chains and Sprockets Wheels Chain Sprocket Factory Price 10%off

Product Description

ZHangZhoug CZPT Machinery Co., Ltd
(DIN/ANSI/JIS Standard or made to drawing)
Product Description:

Detailed Photos:

Company Profile:

ZHangZhoug CZPT Machinery Co., Ltd. Is the vice chairman of chain Transmission Branch of China Machinery General parts Industry Association and a member of China chain Transmission Standardization Technical Committee.

Founded in 1954, mainly engaged in sprocket, gear, timing belt pulley, coupling production and sales, It is a large sprocket manufacturing enterprise in China, and it is also 1 of the largest standard sprocket manufacturers in the world at present. The product structure of the company has been developed from the single pattern of standard sprocket to non-standard transmission parts. Products are mainly sold in North America, South America, Europe, Africa and Japan, South Korea, the Middle East, Russia and Southeast Asia and other countries and regions, sales network all over the world.

The company has passed ISO 9002 quality assurance system certification for the first time in 1999, ISO9001: 2000 quality management system certification in 2003, ISO/TS16949 quality management system certification for the first time in 2009, ISO14001: 2004 environmental management system certification for the first time in 2571, ISO14001: 2015 environmental management system certification for 2017, and ISO9001: 2015 and IATF16949: 2016 quality management system certification for 2018. It lays a CZPT foundation for perfecting the internal management of the enterprise and opening up the external market.

The company adheres to the business philosophy of “Quality is life, technology is physique, delivery is moral, quantity is credit, service is kindred, cost is lifetime”, implementing “innovation-driven, twinning integration” upgrading strategy, promoting chain transmission products to excellence, and making every effort to create “harmonious cenfit, good quality cenfit, hundred years of cenfit”

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Standard Or Nonstandard: Standard
Application: Motor, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Customization:
Available

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Customized Request

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wheel sprocket

Safety Precautions for Working with wheel sprocket Systems

Working with wheel sprocket systems involves potential hazards, and it’s essential to follow safety precautions to prevent accidents and injuries. Here are some safety measures to consider:

  • Proper Training: Ensure that anyone working with the wheel sprocket systems is adequately trained in their operation, maintenance, and safety procedures.
  • Use Personal Protective Equipment (PPE): Always wear appropriate PPE, such as safety glasses, gloves, and protective clothing, to protect against potential hazards.
  • Lockout/Tagout: Before performing any maintenance or repair work on the system, follow lockout/tagout procedures to prevent accidental startup or energization.
  • Keep Work Area Clean: Maintain a clean work area and remove any debris or obstacles that could interfere with the operation of the system.
  • Inspect Regularly: Regularly inspect the wheels, sprockets, and chains for signs of wear, damage, or misalignment. Address any issues promptly.
  • Ensure Proper Lubrication: Adequate lubrication of the sprockets and chains is crucial for smooth operation and to reduce friction and wear.
  • Check Tension: Verify that the chain tension is within the recommended range. Too loose or too tight tension can lead to operational problems.
  • Avoid Loose Clothing: Keep long hair, loose clothing, and jewelry away from moving parts to avoid entanglement.
  • Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s guidelines and recommendations for installation, operation, and maintenance of the wheel sprocket system.
  • Use Guards and Enclosures: Install appropriate guards and enclosures to protect against contact with moving parts.
  • Safe Handling: When transporting or handling heavy wheels or sprockets, use proper lifting techniques and equipment.

Prioritizing safety when working with wheel sprocket systems is essential to prevent accidents and maintain a safe working environment. Always be vigilant, follow safety protocols, and address any concerns promptly to ensure the well-being of everyone involved.

wheel sprocket

Vertical Power Transmission with wheel sprocket System

Yes, a wheel sprocket system can be used for vertical power transmission. In such cases, the system is designed to transmit power and motion between vertically aligned shafts. Vertical power transmission using a wheel sprocket assembly follows similar principles to horizontal transmission, but there are some factors to consider:

  1. Load and Torque: When transmitting power vertically, the weight of the load can significantly impact the torque requirements. The torque must be sufficient to lift the load against gravity while accounting for friction and other resistive forces.
  2. Sprocket Selection: Choosing the right sprocket is critical for vertical transmission. The sprocket teeth must be designed to engage the chain or belt effectively and prevent slipping, especially when lifting heavy loads.
  3. Lubrication: Proper lubrication is essential to reduce friction and wear in the system. Vertical applications may require specific lubricants to ensure smooth operation and prevent premature failure.
  4. Tensioning: Maintaining the correct tension in the chain or belt is crucial for vertical power transmission. Proper tension helps prevent sagging and ensures proper engagement between the wheel sprocket.
  5. Overhung Load: In vertical setups, the weight of the sprocket and shaft assembly can impose an overhung load on the bearings. Adequate support and bearing selection are necessary to handle this load.

Vertical power transmission with a wheel sprocket system is commonly used in various applications, including conveyor systems, elevators, and some industrial machinery. Proper design, installation, and maintenance are essential to ensure safe and efficient operation in vertical configurations.

wheel sprocket

Eco-Friendly Materials for Manufacturing Wheels and Sprockets

Yes, there are eco-friendly materials used for manufacturing wheels and sprockets. As industries strive to reduce their environmental impact and promote sustainability, manufacturers are exploring alternative materials that are more environmentally friendly. Some of the eco-friendly materials used for manufacturing wheels and sprockets include:

1. Recycled Materials:

Using recycled materials, such as recycled plastic or metal, can significantly reduce the demand for virgin raw materials and lower the overall carbon footprint. These materials are obtained from post-consumer or post-industrial waste and processed to create new products, reducing the need for new resource extraction.

2. Biodegradable Materials:

Biodegradable plastics, such as PLA (polylactic acid) and PHA (polyhydroxyalkanoates), are derived from renewable plant sources and can break down naturally in the environment. These materials are gaining popularity for applications where disposal or end-of-life considerations are critical.

3. Sustainable Composites:

Manufacturers are developing sustainable composite materials that combine renewable fibers, such as bamboo, hemp, or flax, with biodegradable resins. These composites offer good strength and rigidity while being more environmentally friendly compared to traditional fiber-reinforced plastics.

4. Natural Materials:

In some cases, natural materials like wood or bamboo are used to create sprockets and wheels for specific applications. These materials are renewable and biodegradable, making them a more sustainable choice.

5. Low-Toxicity Materials:

Some eco-friendly materials focus on reducing the use of harmful chemicals during manufacturing. Low-toxicity materials are not only better for the environment but also for the health and safety of workers involved in the production process.

When selecting eco-friendly materials for wheels and sprockets, it’s essential to consider factors such as the specific application, load-bearing requirements, and the material’s end-of-life characteristics. Manufacturers and users can contribute to environmental sustainability by opting for these eco-friendly alternatives in their machinery and equipment.

China best Machinery Agricultural Industrial Transmission Parts Hardened Tooth Chains and Sprockets Wheels Chain Sprocket Factory Price 10%off  China best Machinery Agricultural Industrial Transmission Parts Hardened Tooth Chains and Sprockets Wheels Chain Sprocket Factory Price 10%off
editor by Dream 2024-05-14

China OEM Short Pitch Precision Roller Chains and Bush Chains Customized Chain Sprocket 80b (16B) for Agricultural Machinery by China Manufacturer

Product Description

SPROCKET  1” X 17.02mm  16B SERIES SPROCKETS
 

For Chain Acc.to DIN8187 ISO/R 606
Tooth Radius  r3 26.0mm
Radius Width C 2.5mm
Tooth Width b1 15.8mm
Tooth Width B1 16.2mm
Tooth Width B2 47.7mm
Tooth Width B3 79.6mm
16B SERIES ROLLER CHAINS  
Pitch 25.4 mm
Internal Width 17.02 mm
Roller Diameter 15.88mm

Products Show

 

Z de dp SIMPLEX DUPLEX TRIPLEX
dm D1 A dm D2 A dm D2 A
8 77.0  66.37  42 16 35 42 16 65 42 20 95
9 85.0  74.27  50 16 35 50 16 65 50 20 95
10 93.0  82.19  55 16 35 56 16 65 56 20 95
11 105.1  90.14  61 16 40 64 20 70 64 25 100
12 109.0  98.14  69 16 40 72 20 70 72 25 100
13 117.0  106.12  78 16 40 80 20 70 80 25 100
14 125.0  114.15  84 16 40 88 20 70 88 25 100
15 133.0  122.17  92 16 40 96 20 70 96 25 100
16 141.0  130.20  100 20 45 104 20 70 104 25 100
17 149.0  138.22  100 20 45 112 20 70 112 25 100
18 157.0  146.28  100 20 45 120 20 70 120 25 100
19 165.2  154.33  100 20 45 128 20 70 128 25 100
20 173.2  162.38  100 20 45 130 20 70 130 25 100
21 181.2  170.43  110 20 50 130 25 70 *130 25 100
22 189.3  178.48  110 20 50 *130 25 70 *130 25 100
23 197.5  186.53  110 20 50 *130 25 70 *130 25 100
24 205.5  194.59  110 20 50 *130 25 70 *130 25 100
25 213.5  202.66  110 20 50 *130 25 70 *130 25 100
26 221.6  210.72  120 20 50 *130 25 70 *130 30 100
27 229.6  218.79  120 20 50 *130 25 70 *130 30 100
28 237.7  226.85  120 20 50 *130 25 70 *130 30 100
29 245.8  234.92  120 20 50 *130 25 70 *130 30 100
30 254.0  243.00  120 20 50 *130 25 70 *130 30 100
31 262.0  251.08  *120 25 50 *140 25 70 *140 30 100
32 270.0  259.13  *120 25 50 *140 25 70 *140 30 100
33 278.5  267.21  *120 25 50 *140 25 70 *140 30 100
34 287.0  275.28  *120 25 50 *140 25 70 *140 30 100
35 296.2  283.36  *120 25 50 *140 25 70 *140 30 100
36 304.6  291.44  *120 25 50 *140 25 70 *140 30 100
37 312.6  299.51  *120 25 50 *140 25 70 *140 30 100
38 320.7  307.59  *120 25 50 *140 25 70 *140 30 100
39 328.8  315.67  *120 25 50 *140 25 70 *140 30 100
40 336.9  323.75  *120 25 50 *140 25 70 *140 30 100
41 345.0  331.81  *125 25 68 *140 25 70 *160 30 100
42 353.0  339.89  *125 25 68 *140 25 70 *160 30 100
43 361.1  347.97  *125 25 68 *140 25 70 *160 30 100
44 369.1  356.05  *125 25 68 *140 25 70 *160 30 100
45 377.1  364.12  *125 25 68 *140 25 70 *160 30 100
46 385.2  372.20  *125 25 68 *140 25 70 *160 30 100
47 393.2  380.28  *125 25 68 *140 25 70 *160 30 100
48 401.3  388.36  *125 25 68 *140 25 70 *160 30 100
49 409.3  396.44  *125 25 68 *140 25 70 *160 30 100
50 417.4  404.52  *125 25 68 *140 25 70 *160 30 100
51 425.5  412.60  *125 25 68 *150 25 85 *180 30 110
52 433.6  420.68  *125 25 68 *150 25 85 *180 30 110
53 441.7  428.76  *125 25 68 *150 25 85 *180 30 110
54 448.3  436.84  *125 25 68 *150 25 85 *180 30 110
55 457.9  444.92  *125 25 68 *150 25 85 *180 30 110
56 466.0  453.01  *125 25 68 *150 25 85 *180 30 110
57 474.0  461.08  *125 25 68 *150 25 85 *180 30 110
58 482.1  469.16  *133 25 68 *150 25 85 *180 30 110
59 490.2  477.24  *133 25 68 *150 25 85 *180 30 110
60 498.3  485.23  *133 25 68 *150 25 85 *180 30 110
62 514.5  501.49  *133 25 68 *150 25 85 *180 30 110
64 530.7  517.65  *140 25 68 *160 25 90 *180 30 110
65 538.8  525.73  *140 25 68 *160 25 90 *180 30 110
66 546.8  533.80  *140 25 68 *160 25 90 *180 30 110
68 562.9  549.98  *140 25 68 *160 25 90 *180 30 110
70 579.2  566.15  *140 25 68 *160 25 90 *180 30 110
72 595.4  582.31  *140 25 68 *160 25 90 *180 30 110
75 619.7  606.56  *140 25 68 *160 25 90 *180 30 110
76 627.0  614.64  *140 25 68 *160 25 90 *180 30 110
78 643.3  630.81  *140 25 68 *160 25 90 *180 30 110
80 660.0  646.97  *140 25 68 *160 25 90 *180 30 110
85 699.9  687.39  *140 25 78 *160 25 90 *180 30 110
90 740.3  727.80  *140 25 78 *160 25 90 *180 30 110
95 781.1  768.22  *140 25 78 *160 25 90 *180 30 110
100 821.1  808.64  *140 25 78 *160 25 90 *180 30 110
110 902.0  889.48  *140 25 78 *160 25 90 *180 30 110
114 934.3  921.81  *140 25 78 *160 25 90 *180 30 110
120 982.8  970.32  *140 25 78 *160 25 90 *180 30 110
125 1571.3  1571.73  *140 25 78 *160 25 90 *180 30 110

Notice: *welding hub

BASIC INFO.
 

Product name  DIN ISO Standard Sprocket for Roller Chain
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
3. OEM according to your request
Surface Treatment Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion ISO DIN ANSI & Customer Drawings
Size Customer Drawings & ISO standard 
Application Industrial transmission equipment
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage Quality first, Service first, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

INSTALLATION AND USING

The chain wheel, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces  parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.

NOTICE

When fitting new chain spoket it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.

It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.

During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.
 

FOR CHAIN STHangZhouRDS

Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
Size Pitch Maximum Roller Diameter Minimum Ultimate Tensile Strength Measuring Load
25 0.250 in (6.35 mm) 0.130 in (3.30 mm) 780 lb (350 kg) 18 lb (8.2 kg)
35 0.375 in (9.53 mm) 0.200 in (5.08 mm) 1,760 lb (800 kg) 18 lb (8.2 kg)
41 0.500 in (12.70 mm) 0.306 in (7.77 mm) 1,500 lb (680 kg) 18 lb (8.2 kg)
40 0.500 in (12.70 mm) 0.312 in (7.92 mm) 3,125 lb (1,417 kg) 31 lb (14 kg)
50 0.625 in (15.88 mm) 0.400 in (10.16 mm) 4,880 lb (2,210 kg) 49 lb (22 kg)
60 0.750 in (19.05 mm) 0.469 in (11.91 mm) 7,030 lb (3,190 kg) 70 lb (32 kg)
80 1.000 in (25.40 mm) 0.625 in (15.88 mm) 12,500 lb (5,700 kg) 125 lb (57 kg)
100 1.250 in (31.75 mm) 0.750 in (19.05 mm) 19,531 lb (8,859 kg) 195 lb (88 kg)
120 1.500 in (38.10 mm) 0.875 in (22.23 mm) 28,125 lb (12,757 kg) 281 lb (127 kg)
140 1.750 in (44.45 mm) 1.000 in (25.40 mm) 38,280 lb (17,360 kg) 383 lb (174 kg)
160 2.000 in (50.80 mm) 1.125 in (28.58 mm) 50,000 lb (23,000 kg) 500 lb (230 kg)
180 2.250 in (57.15 mm) 1.460 in (37.08 mm) 63,280 lb (28,700 kg) 633 lb (287 kg)
200 2.500 in (63.50 mm) 1.562 in (39.67 mm) 78,175 lb (35,460 kg) 781 lb (354 kg)
240 3.000 in (76.20 mm) 1.875 in (47.63 mm) 112,500 lb (51,000 kg) 1,000 lb (450 kg

For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):

Pitch (inches) Pitch expressed
in eighths
ANSI standard
chain number
Width (inches)
14 28 25 18
38 38 35 316
12 48 41 14
12 48 40 516
58 58 50 38
34 68 60 12
1 88 80 58

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
 A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

 

WHY CHOOSE US 

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System

 

The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.

We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.

Q:Why choose us ?
A. we are a manufacturer, we have manufactured Chain and Sprocket for over 20 years .
B. Reliable Quality Assurance System;
C. Cutting-Edge Computer-Controlled CNC Machines;
D. Bespoke Solutions from Highly Experienced Specialists;
E. Customization and OEM Available for Specific Application;
F. Extensive Inventory of Spare Parts and Accessories;
G. Well-Developed CZPT Marketing Network;
H. Efficient After-Sale Service System

Q. what is your payment term? 
 A: 30% TT deposit, 70% balance T/T before shipping.

Q:Can we print our logo on your products?
A: yes, we offer OEM/ODM service, we support the customized logo, size, package,etc.

Q: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

 
 Q: what is your main market?
A: North America, South America, Eastern Europe, Western Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia,
 
Q: Can I get samples from your factory?
A: Yes, Samples can be provided.
 
Q: If products have some quality problem, how would you deal with?
A: We will responsible for all the quality problems.
 

 

Standard Or Nonstandard: Nonstandard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery
Hardness: Hardened Tooth Surface
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

wheel sprocket System in Heavy Machinery and Industrial Equipment

Yes, a wheel sprocket system is commonly used in heavy machinery and industrial equipment for power transmission and motion control. The wheel sprocket configuration is a versatile and efficient method of transmitting rotational force between two shafts.

In heavy machinery and industrial equipment, the wheel is typically attached to one shaft, while the sprocket is mounted on another shaft. A chain or a toothed belt is wrapped around the wheel sprocket, connecting them. When the wheel is rotated, the chain or belt engages with the sprocket, causing the sprocket and the connected shaft to rotate as well. This mechanism allows the transfer of power from one shaft to the other, enabling various components and parts of the machinery to function.

Common applications of the wheel sprocket system in heavy machinery include:

  • Construction Machinery: Wheel loaders, excavators, cranes, and other construction equipment often use wheel sprocket systems for efficient power transmission in various moving parts.
  • Material Handling Equipment: Forklifts, conveyor systems, and other material handling equipment utilize wheel sprocket configurations to move goods and materials smoothly and reliably.
  • Mining Equipment: Mining machinery, such as drilling rigs and conveyors, often incorporate wheel sprocket assemblies for power transmission in challenging environments.
  • Agricultural Machinery: Tractors, combines, and other agricultural equipment use wheel sprocket systems to drive various components like wheels and harvesting mechanisms.
  • Industrial Robotics: Robots and automated systems in manufacturing often utilize wheel sprocket setups for precise motion control and efficient power transmission.

One of the key advantages of the wheel sprocket system is its ability to handle heavy loads and transmit power over long distances. It is a reliable and cost-effective method of power transmission in various industrial settings. However, proper maintenance and alignment are crucial to ensuring the system’s optimal performance and longevity.

Overall, the wheel sprocket system is a widely used and effective power transmission solution in heavy machinery and industrial equipment, offering versatility and efficiency in a range of applications.

wheel sprocket

Vertical Power Transmission with wheel sprocket System

Yes, a wheel sprocket system can be used for vertical power transmission. In such cases, the system is designed to transmit power and motion between vertically aligned shafts. Vertical power transmission using a wheel sprocket assembly follows similar principles to horizontal transmission, but there are some factors to consider:

  1. Load and Torque: When transmitting power vertically, the weight of the load can significantly impact the torque requirements. The torque must be sufficient to lift the load against gravity while accounting for friction and other resistive forces.
  2. Sprocket Selection: Choosing the right sprocket is critical for vertical transmission. The sprocket teeth must be designed to engage the chain or belt effectively and prevent slipping, especially when lifting heavy loads.
  3. Lubrication: Proper lubrication is essential to reduce friction and wear in the system. Vertical applications may require specific lubricants to ensure smooth operation and prevent premature failure.
  4. Tensioning: Maintaining the correct tension in the chain or belt is crucial for vertical power transmission. Proper tension helps prevent sagging and ensures proper engagement between the wheel sprocket.
  5. Overhung Load: In vertical setups, the weight of the sprocket and shaft assembly can impose an overhung load on the bearings. Adequate support and bearing selection are necessary to handle this load.

Vertical power transmission with a wheel sprocket system is commonly used in various applications, including conveyor systems, elevators, and some industrial machinery. Proper design, installation, and maintenance are essential to ensure safe and efficient operation in vertical configurations.

wheel sprocket

How Does a wheel sprocket Assembly Transmit Power?

In a mechanical system, a wheel sprocket assembly is a common method of power transmission, especially when dealing with rotary motion. The process of power transmission through a wheel sprocket assembly involves the following steps:

1. Input Source:

The power transmission process begins with an input source, such as an electric motor, engine, or human effort. This input source provides the necessary rotational force (torque) to drive the system.

2. Wheel Rotation:

When the input source applies rotational force to the wheel, it starts to rotate around its central axis (axle). The wheel’s design and material properties are essential to withstand the applied load and facilitate smooth rotation.

3. Sprocket Engagement:

Connected to the wheel is a sprocket, which is a toothed wheel designed to mesh with a chain. When the wheel rotates, the sprocket’s teeth engage with the links of the chain, creating a positive drive system.

4. Chain Rotation:

As the sprocket engages with the chain, the rotational force is transferred to the chain. The chain’s links transmit this rotational motion along its length.

5. Driven Component:

The other end of the chain is connected to a driven sprocket, which is attached to the component that needs to be powered or driven. This driven component could be another wheel, a conveyor belt, or any other machine part requiring motion.

6. Power Transmission:

As the chain rotates due to the engagement with the sprocket, the driven sprocket also starts to rotate, transferring the rotational force to the driven component. The driven component now receives the power and motion from the input source via the wheel, sprocket, and chain assembly.

7. Output and Operation:

The driven component performs its intended function based on the received power and motion. For example, in a bicycle, the chain and sprocket assembly transmit power from the rider’s pedaling to the rear wheel, propelling the bicycle forward.

Overall, a wheel sprocket assembly is an efficient and reliable method of power transmission, commonly used in various applications, including bicycles, motorcycles, industrial machinery, and conveyor systems.

China OEM Short Pitch Precision Roller Chains and Bush Chains Customized Chain Sprocket 80b (16B) for Agricultural Machinery by China Manufacturer  China OEM Short Pitch Precision Roller Chains and Bush Chains Customized Chain Sprocket 80b (16B) for Agricultural Machinery by China Manufacturer
editor by CX 2023-10-11

China Standard Short Pitch Precision Roller Chains and Customized Chain Sprocket for Agricultural Machinery

Product Description

  

Company Profile

 

  HangZhou Xihu (West Lake) Dis. Mechanical Transmission Parts Co., Ltd. is a professional manufacturer of mechanical transmission parts, founded in 1987. Our company is committed to standard roller sprocket, single row and multi-row sprocket, non-standard sprocket, gear, rack, bevel gear, sprocket, shaft, gear shaft and other products. We have passed ISO 9001  .Xihu (West Lake) Dis.  company has a number of experienced engineers, involved in plHangZhou, testing, heat treatment, inspection, the use of strict and accurate testing methods. Our sprockets are widely used in agricultural machinery, stereoscopic garage, mining equipment, woodworking machinery, petroleum machinery and other industries. Implementation standards such as ANSI.BS, DIN.KANA, etc., can also be customized according to the drawing processing
   Our products have won wide praise and trust from customers for their excellent quality. HangZhou Xihu (West Lake) Dis. mechanical transmission Parts Co., Ltd. adhere to the quality of survival, innovation and development, customer first business philosophy, dedicated to domestic and foreign customers service. We warmly welcome you to negotiate business with us. 
 

Product Description

 

Standard or Nonstandard Standard   Application  Maqchinery 
Hardness Hardened Tooth Surface   Material C45
Specification Various Sprockets   Pitch(PCD) 1-10M
Toothed Portion Shape Spur Gear   Teeth 10-60Z
HS Code  84839000   Production Capacity  100000 Pcs/Year

 

Detailed Photos

Certifications

 

FAQ

1. Are you manufacturer or trade company ?
    We are a manufacturing factory founded in 1987 ,with trade team for international service.
2. What terms of payment you usually use ?
    T/T . 30%  deposit ,and 70% before finish production .Price :FOB ZheJiang .
3. Can you make products according to customer”s design ?
    Yes , we can make according to customer”s drawing and samples .OED and ODM are acceptable.
4.How long is your delivery time ?
   Genarally it is 5-15 days afte rthe deposit .It will take more days customized.
5. What do I need for offering a quote ?
   Please offer us 2D or 3d drawing (with material ,dimension,surface treatment and other technical  datas etc.), quantity ,or samples .
   Then we will quote the best price .
 
 
 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Machinery, Marine, Toy, Agricultural Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Cast Gear
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

wheel sprocket

What are the Maintenance Requirements for a wheel sprocket Assembly?

Proper maintenance of the wheel sprocket assembly is essential to ensure its optimal performance and longevity. Here are some maintenance tips:

  • Regular Cleaning: Keep the wheel sprocket assembly clean from dirt, debris, and grime. Regularly wipe down the sprockets and chain to prevent buildup, which can lead to accelerated wear.
  • Lubrication: Apply a suitable lubricant to the chain and sprockets to reduce friction and wear. Lubrication also helps in maintaining smooth operation and preventing corrosion. However, avoid over-lubrication, as excessive grease can attract more dirt.
  • Chain Tension: Check the tension of the chain regularly. A loose chain can result in slippage and damage to the sprockets, while an overly tight chain can increase wear and strain on the components. Adjust the chain tension as per the manufacturer’s guidelines.
  • Inspection: Periodically inspect the sprockets and chain for signs of wear, damage, or elongation. Replace any worn-out or damaged components promptly to avoid further issues.
  • Alignment: Ensure proper alignment of the sprockets and wheels. Misalignment can lead to uneven wear and reduced efficiency. Adjust the alignment as needed to maintain smooth power transmission.
  • Replace Worn Parts: Over time, sprockets and chains will wear out due to regular use. Replace worn sprockets or chains with new ones from reputable suppliers to maintain optimal performance.
  • Environmental Considerations: In certain applications, exposure to harsh environments or extreme temperatures may require more frequent maintenance and inspection.

By following these maintenance practices, you can extend the lifespan of the wheel sprocket assembly and ensure reliable operation in various applications.

wheel sprocket

Extending the Lifespan of a wheel sprocket Assembly

To ensure a long lifespan for your wheel sprocket assembly, consider the following maintenance and operational practices:

  • Regular Lubrication: Apply the appropriate lubricant to the sprocket teeth and chain or belt regularly. Lubrication reduces friction, wear, and the likelihood of premature failure.
  • Proper Tension: Maintain the correct tension in the chain or belt to prevent excessive stress and wear. Follow the manufacturer’s guidelines for tensioning.
  • Alignment: Ensure precise alignment between the wheel sprocket. Misalignment can cause accelerated wear and increase the risk of failure.
  • Inspections: Regularly inspect the wheel, sprocket, chain, or belt for signs of wear, damage, or fatigue. Replace any worn-out or damaged components promptly.
  • Cleanliness: Keep the wheel sprocket assembly clean from dirt, debris, and contaminants that can contribute to wear and corrosion.
  • Correct Usage: Operate the machinery within the recommended speed, load, and temperature limits specified by the manufacturer.
  • Training and Operator Awareness: Ensure that equipment operators are properly trained to use the machinery correctly and are aware of maintenance procedures.
  • Use Quality Components: Invest in high-quality wheels, sprockets, chains, or belts from reputable suppliers to improve durability and reliability.
  • Replace Components in Sets: When replacing parts, consider replacing the entire set (e.g., chain and sprockets) to maintain uniform wear and performance.
  • Address Vibration Issues: Excessive vibration can accelerate wear. Investigate and address any vibration problems promptly.

By following these practices, you can significantly extend the lifespan of your wheel sprocket assembly, reduce downtime, and enhance the overall efficiency and safety of your machinery.

wheel sprocket

Role of a wheel sprocket in a Mechanical System

In a mechanical system, a wheel sprocket play a crucial role in transferring motion and power from one component to another. They are essential elements of various machines and mechanisms, such as bicycles, conveyor systems, automobiles, and industrial machinery. Let’s explore their functions in more detail:

1. Wheel:

The wheel is a circular component with a central shaft (axle) that allows it to rotate freely around the axle’s axis. Its primary functions include:

  • Motion Transmission: When a force is applied to the wheel’s outer edge, it rotates around the axle, enabling the transfer of linear motion into rotational motion.
  • Load Bearing: The wheel’s structure and material are designed to support and distribute the load placed on it, allowing smooth movement over various surfaces.
  • Reduction of Friction: By using wheels, the friction between the moving object and the ground is significantly reduced, making it easier to move heavy loads with less effort.
  • Directional Control: Wheels can be attached to steering mechanisms to control the direction of movement in vehicles and other equipment.

2. Sprocket:

A sprocket is a toothed wheel designed to mesh with a chain or a belt, facilitating motion transfer between the sprocket and the chain/belt. Its key functions include:

  • Power Transmission: When rotational force (torque) is applied to the sprocket, the teeth engage with the links of the chain or belt, transferring motion and power from one sprocket to another.
  • Speed and Torque Conversion: Different-sized sprockets can be used to adjust the speed and torque of the driven component in a mechanical system.
  • Positive Drive: The teeth on the sprocket and the links on the chain/belt create a positive drive system, reducing the likelihood of slippage or loss of power during operation.
  • Chain/Belt Tensioning: Sprockets help maintain proper tension in the chain or belt, ensuring optimal performance and longevity of the power transmission system.

Together, wheels and sprockets form a vital part of mechanical systems, enabling efficient motion transmission, power transfer, and control in a wide range of applications across various industries.

China Standard Short Pitch Precision Roller Chains and Customized Chain Sprocket for Agricultural Machinery  China Standard Short Pitch Precision Roller Chains and Customized Chain Sprocket for Agricultural Machinery
editor by CX 2023-09-22

China Standard Short Pitch Precision Roller Chains and Bush Chains Customized Chain Sprocket 80b (16B) for Agricultural Machinery by China Manufacturer

Product Description

SPROCKET  1” X 17.02mm  16B SERIES SPROCKETS
 

For Chain Acc.to DIN8187 ISO/R 606
Tooth Radius  r3 26.0mm
Radius Width C 2.5mm
Tooth Width b1 15.8mm
Tooth Width B1 16.2mm
Tooth Width B2 47.7mm
Tooth Width B3 79.6mm
16B SERIES ROLLER CHAINS  
Pitch 25.4 mm
Internal Width 17.02 mm
Roller Diameter 15.88mm

Products Show

 

Z de dp SIMPLEX DUPLEX TRIPLEX
dm D1 A dm D2 A dm D2 A
8 77.0  66.37  42 16 35 42 16 65 42 20 95
9 85.0  74.27  50 16 35 50 16 65 50 20 95
10 93.0  82.19  55 16 35 56 16 65 56 20 95
11 105.1  90.14  61 16 40 64 20 70 64 25 100
12 109.0  98.14  69 16 40 72 20 70 72 25 100
13 117.0  106.12  78 16 40 80 20 70 80 25 100
14 125.0  114.15  84 16 40 88 20 70 88 25 100
15 133.0  122.17  92 16 40 96 20 70 96 25 100
16 141.0  130.20  100 20 45 104 20 70 104 25 100
17 149.0  138.22  100 20 45 112 20 70 112 25 100
18 157.0  146.28  100 20 45 120 20 70 120 25 100
19 165.2  154.33  100 20 45 128 20 70 128 25 100
20 173.2  162.38  100 20 45 130 20 70 130 25 100
21 181.2  170.43  110 20 50 130 25 70 *130 25 100
22 189.3  178.48  110 20 50 *130 25 70 *130 25 100
23 197.5  186.53  110 20 50 *130 25 70 *130 25 100
24 205.5  194.59  110 20 50 *130 25 70 *130 25 100
25 213.5  202.66  110 20 50 *130 25 70 *130 25 100
26 221.6  210.72  120 20 50 *130 25 70 *130 30 100
27 229.6  218.79  120 20 50 *130 25 70 *130 30 100
28 237.7  226.85  120 20 50 *130 25 70 *130 30 100
29 245.8  234.92  120 20 50 *130 25 70 *130 30 100
30 254.0  243.00  120 20 50 *130 25 70 *130 30 100
31 262.0  251.08  *120 25 50 *140 25 70 *140 30 100
32 270.0  259.13  *120 25 50 *140 25 70 *140 30 100
33 278.5  267.21  *120 25 50 *140 25 70 *140 30 100
34 287.0  275.28  *120 25 50 *140 25 70 *140 30 100
35 296.2  283.36  *120 25 50 *140 25 70 *140 30 100
36 304.6  291.44  *120 25 50 *140 25 70 *140 30 100
37 312.6  299.51  *120 25 50 *140 25 70 *140 30 100
38 320.7  307.59  *120 25 50 *140 25 70 *140 30 100
39 328.8  315.67  *120 25 50 *140 25 70 *140 30 100
40 336.9  323.75  *120 25 50 *140 25 70 *140 30 100
41 345.0  331.81  *125 25 68 *140 25 70 *160 30 100
42 353.0  339.89  *125 25 68 *140 25 70 *160 30 100
43 361.1  347.97  *125 25 68 *140 25 70 *160 30 100
44 369.1  356.05  *125 25 68 *140 25 70 *160 30 100
45 377.1  364.12  *125 25 68 *140 25 70 *160 30 100
46 385.2  372.20  *125 25 68 *140 25 70 *160 30 100
47 393.2  380.28  *125 25 68 *140 25 70 *160 30 100
48 401.3  388.36  *125 25 68 *140 25 70 *160 30 100
49 409.3  396.44  *125 25 68 *140 25 70 *160 30 100
50 417.4  404.52  *125 25 68 *140 25 70 *160 30 100
51 425.5  412.60  *125 25 68 *150 25 85 *180 30 110
52 433.6  420.68  *125 25 68 *150 25 85 *180 30 110
53 441.7  428.76  *125 25 68 *150 25 85 *180 30 110
54 448.3  436.84  *125 25 68 *150 25 85 *180 30 110
55 457.9  444.92  *125 25 68 *150 25 85 *180 30 110
56 466.0  453.01  *125 25 68 *150 25 85 *180 30 110
57 474.0  461.08  *125 25 68 *150 25 85 *180 30 110
58 482.1  469.16  *133 25 68 *150 25 85 *180 30 110
59 490.2  477.24  *133 25 68 *150 25 85 *180 30 110
60 498.3  485.23  *133 25 68 *150 25 85 *180 30 110
62 514.5  501.49  *133 25 68 *150 25 85 *180 30 110
64 530.7  517.65  *140 25 68 *160 25 90 *180 30 110
65 538.8  525.73  *140 25 68 *160 25 90 *180 30 110
66 546.8  533.80  *140 25 68 *160 25 90 *180 30 110
68 562.9  549.98  *140 25 68 *160 25 90 *180 30 110
70 579.2  566.15  *140 25 68 *160 25 90 *180 30 110
72 595.4  582.31  *140 25 68 *160 25 90 *180 30 110
75 619.7  606.56  *140 25 68 *160 25 90 *180 30 110
76 627.0  614.64  *140 25 68 *160 25 90 *180 30 110
78 643.3  630.81  *140 25 68 *160 25 90 *180 30 110
80 660.0  646.97  *140 25 68 *160 25 90 *180 30 110
85 699.9  687.39  *140 25 78 *160 25 90 *180 30 110
90 740.3  727.80  *140 25 78 *160 25 90 *180 30 110
95 781.1  768.22  *140 25 78 *160 25 90 *180 30 110
100 821.1  808.64  *140 25 78 *160 25 90 *180 30 110
110 902.0  889.48  *140 25 78 *160 25 90 *180 30 110
114 934.3  921.81  *140 25 78 *160 25 90 *180 30 110
120 982.8  970.32  *140 25 78 *160 25 90 *180 30 110
125 1571.3  1571.73  *140 25 78 *160 25 90 *180 30 110

Notice: *welding hub

BASIC INFO.
 

Product name  DIN ISO Standard Sprocket for Roller Chain
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
3. OEM according to your request
Surface Treatment Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion ISO DIN ANSI & Customer Drawings
Size Customer Drawings & ISO standard 
Application Industrial transmission equipment
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage Quality first, Service first, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

INSTALLATION AND USING

The chain wheel, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces  parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.

NOTICE

When fitting new chain spoket it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.

It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.

During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.
 

FOR CHAIN STHangZhouRDS

Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
Size Pitch Maximum Roller Diameter Minimum Ultimate Tensile Strength Measuring Load
25 0.250 in (6.35 mm) 0.130 in (3.30 mm) 780 lb (350 kg) 18 lb (8.2 kg)
35 0.375 in (9.53 mm) 0.200 in (5.08 mm) 1,760 lb (800 kg) 18 lb (8.2 kg)
41 0.500 in (12.70 mm) 0.306 in (7.77 mm) 1,500 lb (680 kg) 18 lb (8.2 kg)
40 0.500 in (12.70 mm) 0.312 in (7.92 mm) 3,125 lb (1,417 kg) 31 lb (14 kg)
50 0.625 in (15.88 mm) 0.400 in (10.16 mm) 4,880 lb (2,210 kg) 49 lb (22 kg)
60 0.750 in (19.05 mm) 0.469 in (11.91 mm) 7,030 lb (3,190 kg) 70 lb (32 kg)
80 1.000 in (25.40 mm) 0.625 in (15.88 mm) 12,500 lb (5,700 kg) 125 lb (57 kg)
100 1.250 in (31.75 mm) 0.750 in (19.05 mm) 19,531 lb (8,859 kg) 195 lb (88 kg)
120 1.500 in (38.10 mm) 0.875 in (22.23 mm) 28,125 lb (12,757 kg) 281 lb (127 kg)
140 1.750 in (44.45 mm) 1.000 in (25.40 mm) 38,280 lb (17,360 kg) 383 lb (174 kg)
160 2.000 in (50.80 mm) 1.125 in (28.58 mm) 50,000 lb (23,000 kg) 500 lb (230 kg)
180 2.250 in (57.15 mm) 1.460 in (37.08 mm) 63,280 lb (28,700 kg) 633 lb (287 kg)
200 2.500 in (63.50 mm) 1.562 in (39.67 mm) 78,175 lb (35,460 kg) 781 lb (354 kg)
240 3.000 in (76.20 mm) 1.875 in (47.63 mm) 112,500 lb (51,000 kg) 1,000 lb (450 kg

For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):

Pitch (inches) Pitch expressed
in eighths
ANSI standard
chain number
Width (inches)
14 28 25 18
38 38 35 316
12 48 41 14
12 48 40 516
58 58 50 38
34 68 60 12
1 88 80 58

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
 A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

 

WHY CHOOSE US 

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System

 

The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.

We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.

Q:Why choose us ?
A. we are a manufacturer, we have manufactured Chain and Sprocket for over 20 years .
B. Reliable Quality Assurance System;
C. Cutting-Edge Computer-Controlled CNC Machines;
D. Bespoke Solutions from Highly Experienced Specialists;
E. Customization and OEM Available for Specific Application;
F. Extensive Inventory of Spare Parts and Accessories;
G. Well-Developed CZPT Marketing Network;
H. Efficient After-Sale Service System

Q. what is your payment term? 
 A: 30% TT deposit, 70% balance T/T before shipping.

Q:Can we print our logo on your products?
A: yes, we offer OEM/ODM service, we support the customized logo, size, package,etc.

Q: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

 
 Q: what is your main market?
A: North America, South America, Eastern Europe, Western Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia,
 
Q: Can I get samples from your factory?
A: Yes, Samples can be provided.
 
Q: If products have some quality problem, how would you deal with?
A: We will responsible for all the quality problems.
 

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Standard Or Nonstandard: Nonstandard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery
Hardness: Hardened Tooth Surface
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:

  1. 1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
  2. 2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
  3. 3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
  4. 4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
  5. 5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
    T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.

wheel sprocket

Load-Carrying Capacities of wheel sprocket Combinations

The load-carrying capacity of a wheel sprocket assembly depends on various factors, including the material, size, and design of both the wheel sprocket. Here are some common types of wheel sprocket combinations and their load-carrying capacities:

  • Steel Wheel with Steel Sprocket: This combination offers high load-carrying capacity and is commonly used in heavy-duty applications. Steel wheels can handle substantial loads, and when paired with steel sprockets, the assembly can withstand even higher forces.
  • Nylon Wheel with Steel Sprocket: Nylon wheels are known for their lightweight and durable nature. When combined with steel sprockets, they provide a good load-carrying capacity while reducing the overall weight of the assembly.
  • Polyurethane Wheel with Steel Sprocket: Polyurethane wheels offer excellent wear resistance and are suitable for medium to heavy loads. When paired with steel sprockets, this combination can handle moderate to high load capacities.
  • Rubber Wheel with Cast Iron Sprocket: Rubber wheels are known for their shock-absorbing properties and are often used in applications requiring vibration dampening. When used with cast iron sprockets, this combination can handle medium loads.
  • Plastic Wheel with Plastic Sprocket: This combination is suitable for light-duty applications where lower loads are expected. Plastic wheels and sprockets are often used in applications that require low friction and quiet operation.
  • Custom wheel sprocket Combinations: In some cases, custom wheel sprocket combinations are designed to meet specific load-carrying requirements. These combinations can be tailored to suit the application’s unique demands.

It’s important to note that load-carrying capacities also depend on other factors, such as the type of bearing used in the wheel, the shaft material, and the overall design of the mechanical system. Engineers should carefully consider the intended application, operating conditions, and safety factors when selecting the appropriate wheel sprocket combination to ensure optimal performance and longevity of the system.

wheel sprocket

Advantages of Using a wheel sprocket Configuration

Using a wheel sprocket configuration for power transmission offers several advantages over other methods. Here are some key benefits:

1. Efficient Power Transmission:

The wheel sprocket assembly provide a highly efficient method of transmitting power between shafts with minimal energy loss. The teeth of the sprocket mesh with the links of the chain or the teeth of another sprocket, ensuring a positive engagement that reduces slippage and maximizes power transfer.

2. Versatility:

Wheels and sprockets are available in various sizes, configurations, and materials, making them highly versatile components for different applications. They can accommodate a wide range of speed and torque requirements, making them suitable for various mechanical systems.

3. Compact Design:

The compact design of wheel sprocket assemblies allows for space-saving installations in machinery. The concentric arrangement of the components minimizes the overall footprint, making it ideal for applications with limited space.

4. Precise Speed Control:

By selecting sprockets with different numbers of teeth, the gear ratio can be easily adjusted to achieve precise speed control in the driven shaft. This level of control is essential for many applications, such as conveyor systems, where different speeds are required for different processes.

5. High Torque Capacity:

wheel sprocket systems can handle high torque loads, making them suitable for heavy-duty applications. This high torque capacity is especially beneficial in industrial settings where large loads need to be moved or lifted.

6. Smooth and Quiet Operation:

When properly lubricated and maintained, the interaction between the sprocket and the chain or other sprockets results in smooth and quiet operation. This makes wheel sprocket systems preferable in applications where noise reduction is important.

7. Easy Installation and Maintenance:

Installing a wheel sprocket assembly is relatively straightforward, and they require minimal maintenance when used correctly. Periodic lubrication and tension adjustments are typically all that is needed to keep the system running smoothly.

8. Suitable for High-Speed Applications:

wheel sprocket configurations are well-suited for high-speed applications where belts or gears may not be as practical due to limitations in speed capabilities.

In summary, the wheel sprocket configuration offers efficient power transmission, versatility, compactness, precise speed control, high torque capacity, smooth operation, and ease of installation and maintenance. These advantages make it a popular choice in a wide range of mechanical systems and industrial applications.

China Standard Short Pitch Precision Roller Chains and Bush Chains Customized Chain Sprocket 80b (16B) for Agricultural Machinery by China Manufacturer  China Standard Short Pitch Precision Roller Chains and Bush Chains Customized Chain Sprocket 80b (16B) for Agricultural Machinery by China Manufacturer
editor by CX 2023-08-17