Tag Archives: sprockets for roller chain

China manufacturer ISO Standard Made to Order & Tooth Surface Hardening Sprockets for Roller Chain

Product Description

ISO Standard Made to Order & Tooth Surface Hardening Sprockets for Roller Chain
 

Product Description

1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: C45 steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, Standard America or customer drawing
4. Pilot bore, finished bore, taper bore and special bore
5. Bright surface and high precision
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
 

Product name  ISO Standard Sprocket for Roller Chain
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
3. OEM according to your request
Surface Treatment Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic Fire resistant, Oil resistant, Heat resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion ISO DIN ANSI & Customer Drawings
Size Customer Drawings & ISO standard 
Application Industrial transmission equipment
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage Quality first, Service first, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

 

Detailed Photos

View more products,please click here…
 

Company Profile

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Machinery, Marine, Agricultural Machinery, Industry
Hardness: Hardened Tooth Surface
Material: Alloy Steel/Stainless Steel
Type: Sprocket
Sample: for Free
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:

  1. 1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
  2. 2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
  3. 3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
  4. 4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
  5. 5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
    T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.

wheel sprocket

Special Considerations for Using a wheel sprocket System in Off-Road Vehicles

Off-road vehicles operate in rugged and challenging environments, which can put additional stress on the wheel sprocket system. Here are some special considerations to keep in mind when using a wheel sprocket system in off-road vehicles:

  1. Material Selection: Choose high-quality materials for the wheel sprocket that can withstand rough terrains, impacts, and exposure to elements. Materials like hardened steel or alloys with good impact resistance are commonly used.
  2. Sealing and Protection: Ensure that the wheel bearings and sprocket teeth are adequately sealed to prevent dirt, mud, water, and other debris from entering. Proper sealing helps to maintain smooth operation and prolong the lifespan of components.
  3. Reinforcement: Consider reinforcing the wheel sprocket assembly if the vehicle will encounter heavy loads or extreme conditions. Reinforcements can add strength and durability to handle challenging off-road conditions.
  4. Lubrication: Use a high-quality lubricant suitable for off-road conditions. Frequent lubrication is crucial to reduce friction, prevent corrosion, and protect components from wear and tear.
  5. Regular Inspection: Off-road vehicles experience higher vibrations and shocks, leading to accelerated wear. Perform regular inspections to detect any signs of damage, misalignment, or wear. Address issues promptly to avoid further problems.
  6. Shock Absorption: Consider incorporating shock-absorbing features or suspension systems to mitigate the impact on the wheel sprocket system during off-road driving. This helps to protect the components and improve overall vehicle performance.
  7. Environmental Considerations: Off-road environments often expose the wheel sprocket system to dirt, sand, water, and other harsh elements. Choose coatings or treatments that offer corrosion resistance to protect against environmental damage.
  8. Weight Consideration: Off-road vehicles may need to be lightweight to navigate difficult terrains effectively. Ensure the wheel sprocket components strike a balance between durability and weight to optimize vehicle performance.
  9. Service and Maintenance: Establish a regular maintenance schedule and perform necessary servicing after each off-road trip. Cleaning, inspection, and replacement of worn parts are vital to ensure the system’s reliability.

By taking these special considerations into account, the wheel sprocket system in off-road vehicles can withstand the demands of rough terrains and provide reliable performance in challenging environments.

wheel sprocket

Types of Sprockets Used with Wheels

In mechanical systems, sprockets are toothed wheels that mesh with a chain or a belt to transmit rotational motion and power. There are several types of sprockets used with wheels, each designed for specific applications:

1. Roller Chain Sprockets:

These are the most common type of sprockets used with wheels and are designed to work with roller chains. Roller chain sprockets have teeth that match the profile of the chain’s rollers, ensuring smooth engagement and reducing wear on both the sprocket and the chain. They are widely used in bicycles, motorcycles, and industrial machinery.

2. Silent Chain Sprockets:

Also known as inverted-tooth chain sprockets, these sprockets are designed to work with silent chains. Silent chains are toothed chains that run quietly and smoothly, making them ideal for applications where noise reduction is essential, such as timing drives in engines and automotive systems.

3. Timing Belt Sprockets:

Timing belt sprockets are used with timing belts to ensure precise synchronization between the crankshaft and camshaft in internal combustion engines. They have specially designed teeth that fit the profile of the timing belt, allowing for accurate timing and smooth motion.

4. Idler Sprockets:

Idler sprockets are used to guide and tension chains or belts in a system. They do not transmit power themselves but play a crucial role in maintaining proper tension and alignment, which is essential for efficient power transmission and to prevent chain or belt slack.

5. Weld-On Sprockets:

Weld-on sprockets are designed to be welded directly onto a wheel hub or shaft, providing a secure and permanent attachment. They are commonly used in industrial machinery and equipment.

6. Double-Single Sprockets:

Double-single sprockets, also known as duplex sprockets, have two sets of teeth on one sprocket body. They are used when two separate chains need to be driven at the same speed and with the same sprocket ratio, often found in heavy-duty applications and conveyor systems.

7. Taper-Lock Sprockets:

Taper-lock sprockets are designed with a taper and keyway to provide a secure and easy-to-install connection to the shaft. They are widely used in power transmission systems, where sprocket positioning and removal are frequent.

Each type of sprocket is selected based on the specific application’s requirements, chain or belt type, and the desired performance characteristics. Proper selection and maintenance of sprockets are essential for ensuring efficient power transmission and extending the life of the entire system.

China manufacturer ISO Standard Made to Order & Tooth Surface Hardening Sprockets for Roller Chain  China manufacturer ISO Standard Made to Order & Tooth Surface Hardening Sprockets for Roller Chain
editor by Dream 2024-05-06

China supplier Cast Iron Sprocket Roller ANSI Metric for Detachable Chain Double Pitch Best Selling with Stock Bore for Motorcycle Kit with Without Key Cast Iron Sprockets

Product Description

Cast Iron Sprocket Roller ANSI Metric For Detachable Chain Double Pitch Best Selling with Stock Bore for Motorcycle Kit With Without Key Cast Iron Sprockets

       

Product Description

 

 

Manufacturer of Sprocket, Chain sprockets, wheel and sprocket, drive sprocket, sprocket wheel, taper lock
      sprocket, gear sprocket, idle sprocket, motorcycle sprocket and stainless steel sprocket, can interchange and                                 replace with martin size sprocket, jt size sprockets, did size chain sprocket and so on.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

wheel sprocket

Best Lubrication Practices for wheel sprocket Systems

Proper lubrication is essential for maintaining the efficiency and longevity of wheel sprocket systems. The lubrication practices can vary depending on the specific application and the environment in which the system operates. Here are some best practices for lubricating wheel sprocket systems:

  • Cleanliness: Before applying any lubricant, ensure that the wheel sprocket surfaces are clean and free from dirt, debris, and old lubricant residue. Cleaning the components helps prevent contaminants from mixing with the lubricant and causing additional wear.
  • Choose the Right Lubricant: Select a lubricant specifically designed for the wheel sprocket system. Consider factors such as load, speed, temperature, and environmental conditions when choosing the appropriate lubricant. Some systems may require grease, while others may need oil-based lubricants.
  • Apply Adequate Amount: Apply the lubricant in the right quantity to ensure proper coverage of the contacting surfaces. Too little lubricant may not provide sufficient protection, while too much can lead to excess heat and waste.
  • Regular Lubrication Schedule: Establish a maintenance schedule for lubrication based on the operating conditions of the system. In high-demand applications, more frequent lubrication may be necessary to prevent premature wear.
  • Monitor and Reapply: Regularly monitor the condition of the wheel sprocket system and observe any signs of inadequate lubrication, such as increased friction or unusual noise. Reapply lubricant as needed to maintain optimal performance.
  • Re-lubrication After Cleaning: If the wheel sprocket system is cleaned, ensure that fresh lubricant is applied after cleaning to restore the protective layer.
  • Consider Lubrication Type: Depending on the application, consider using dry lubricants or solid lubricants for environments where dust and dirt accumulation may be a concern.

It’s essential to follow the manufacturer’s recommendations and guidelines for lubrication. Additionally, consult with lubrication experts or equipment suppliers for specific recommendations based on your wheel sprocket system’s unique requirements.

wheel sprocket

Inspecting a wheel sprocket for Wear and Tear

Regular inspection of the wheel sprocket is essential to ensure their proper functioning and to identify any signs of wear and tear. Here are the steps to inspect a wheel sprocket:

  1. Visual Inspection: Start by visually examining the wheel sprocket for any visible signs of wear, damage, or deformation. Look for cracks, chips, dents, or any irregularities on the surface of both components.
  2. Check for Misalignment: Verify that the wheel sprocket are properly aligned with each other. Misalignment can lead to accelerated wear and affect the overall performance of the system.
  3. Measure Wear: Use calipers or a wear gauge to measure the sprocket’s tooth profile and the wheel’s rolling surface. Compare these measurements with the original specifications to determine if significant wear has occurred.
  4. Inspect Teeth and Chain Engagement: If the wheel sprocket are part of a chain drive system, closely examine the sprocket teeth and chain engagement. Worn or elongated teeth can cause poor chain engagement and lead to premature failure.
  5. Lubrication: Check the lubrication of the wheel sprocket. Insufficient or excessive lubrication can cause increased friction, leading to wear and reduced efficiency.
  6. Bearing Condition: If the wheel is mounted on a shaft with bearings, inspect the bearings for any signs of wear, noise, or rough movement. Properly functioning bearings are crucial for the smooth operation of the system.
  7. Inspect Mounting Hardware: Ensure that all nuts, bolts, and other mounting hardware are securely tightened. Loose fasteners can cause vibration and misalignment issues.
  8. Check for Contaminants: Remove any debris, dirt, or foreign particles that may have accumulated on the wheel or sprocket. Contaminants can accelerate wear and damage the components.
  9. Replacement or Maintenance: Based on the inspection results, determine if any parts need replacement or if maintenance is required. Address any issues promptly to prevent further damage and maintain the system’s performance.

Regularly scheduled inspections and maintenance can help prolong the lifespan of the wheel sprocket assembly, optimize performance, and ensure the safety of the mechanical system.

wheel sprocket

Role of a wheel sprocket in a Mechanical System

In a mechanical system, a wheel sprocket play a crucial role in transferring motion and power from one component to another. They are essential elements of various machines and mechanisms, such as bicycles, conveyor systems, automobiles, and industrial machinery. Let’s explore their functions in more detail:

1. Wheel:

The wheel is a circular component with a central shaft (axle) that allows it to rotate freely around the axle’s axis. Its primary functions include:

  • Motion Transmission: When a force is applied to the wheel’s outer edge, it rotates around the axle, enabling the transfer of linear motion into rotational motion.
  • Load Bearing: The wheel’s structure and material are designed to support and distribute the load placed on it, allowing smooth movement over various surfaces.
  • Reduction of Friction: By using wheels, the friction between the moving object and the ground is significantly reduced, making it easier to move heavy loads with less effort.
  • Directional Control: Wheels can be attached to steering mechanisms to control the direction of movement in vehicles and other equipment.

2. Sprocket:

A sprocket is a toothed wheel designed to mesh with a chain or a belt, facilitating motion transfer between the sprocket and the chain/belt. Its key functions include:

  • Power Transmission: When rotational force (torque) is applied to the sprocket, the teeth engage with the links of the chain or belt, transferring motion and power from one sprocket to another.
  • Speed and Torque Conversion: Different-sized sprockets can be used to adjust the speed and torque of the driven component in a mechanical system.
  • Positive Drive: The teeth on the sprocket and the links on the chain/belt create a positive drive system, reducing the likelihood of slippage or loss of power during operation.
  • Chain/Belt Tensioning: Sprockets help maintain proper tension in the chain or belt, ensuring optimal performance and longevity of the power transmission system.

Together, wheels and sprockets form a vital part of mechanical systems, enabling efficient motion transmission, power transfer, and control in a wide range of applications across various industries.

China supplier Cast Iron Sprocket Roller ANSI Metric for Detachable Chain Double Pitch Best Selling with Stock Bore for Motorcycle Kit with Without Key Cast Iron Sprockets  China supplier Cast Iron Sprocket Roller ANSI Metric for Detachable Chain Double Pitch Best Selling with Stock Bore for Motorcycle Kit with Without Key Cast Iron Sprockets
editor by Dream 2024-05-03

China Best Sales ISO Standard Made to Order & Tooth Surface Hardening Sprockets for Roller Chain

Product Description

ISO Standard Made to Order & Tooth Surface Hardening Sprockets for Roller Chain
 

Product Description

1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: C45 steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, Standard America or customer drawing
4. Pilot bore, finished bore, taper bore and special bore
5. Bright surface and high precision
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
 

Product name  ISO Standard Sprocket for Roller Chain
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
3. OEM according to your request
Surface Treatment Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic Fire resistant, Oil resistant, Heat resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion ISO DIN ANSI & Customer Drawings
Size Customer Drawings & ISO standard 
Application Industrial transmission equipment
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage Quality first, Service first, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

 

Detailed Photos

View more products,please click here…
 

Company Profile

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Machinery, Marine, Agricultural Machinery, Industry
Hardness: Hardened Tooth Surface
Material: Alloy Steel/Stainless Steel
Type: Sprocket
Sample: for Free
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

wheel sprocket

Best Lubrication Practices for wheel sprocket Systems

Proper lubrication is essential for maintaining the efficiency and longevity of wheel sprocket systems. The lubrication practices can vary depending on the specific application and the environment in which the system operates. Here are some best practices for lubricating wheel sprocket systems:

  • Cleanliness: Before applying any lubricant, ensure that the wheel sprocket surfaces are clean and free from dirt, debris, and old lubricant residue. Cleaning the components helps prevent contaminants from mixing with the lubricant and causing additional wear.
  • Choose the Right Lubricant: Select a lubricant specifically designed for the wheel sprocket system. Consider factors such as load, speed, temperature, and environmental conditions when choosing the appropriate lubricant. Some systems may require grease, while others may need oil-based lubricants.
  • Apply Adequate Amount: Apply the lubricant in the right quantity to ensure proper coverage of the contacting surfaces. Too little lubricant may not provide sufficient protection, while too much can lead to excess heat and waste.
  • Regular Lubrication Schedule: Establish a maintenance schedule for lubrication based on the operating conditions of the system. In high-demand applications, more frequent lubrication may be necessary to prevent premature wear.
  • Monitor and Reapply: Regularly monitor the condition of the wheel sprocket system and observe any signs of inadequate lubrication, such as increased friction or unusual noise. Reapply lubricant as needed to maintain optimal performance.
  • Re-lubrication After Cleaning: If the wheel sprocket system is cleaned, ensure that fresh lubricant is applied after cleaning to restore the protective layer.
  • Consider Lubrication Type: Depending on the application, consider using dry lubricants or solid lubricants for environments where dust and dirt accumulation may be a concern.

It’s essential to follow the manufacturer’s recommendations and guidelines for lubrication. Additionally, consult with lubrication experts or equipment suppliers for specific recommendations based on your wheel sprocket system’s unique requirements.

wheel sprocket

Temperature Limits for wheel sprocket System’s Operation

The temperature limits for a wheel sprocket system’s operation depend on the materials used in the construction of the components. Different materials have varying temperature tolerances, and exceeding these limits can lead to reduced performance, premature wear, and even system failure.

Here are some common materials used in wheel sprocket systems and their general temperature limits:

  • Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
  • Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
  • Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
  • Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.

It’s essential to consult the manufacturer’s specifications and material data sheets for the specific components used in the wheel sprocket system to determine their temperature limits accurately. Factors such as load, speed, and environmental conditions can also influence the actual temperature tolerance of the system.

When operating a wheel sprocket system near its temperature limits, regular monitoring and maintenance are necessary to ensure the components’ integrity and overall system performance. If the application involves extreme temperatures beyond the typical limits of the materials, specialized high-temperature materials or cooling measures may be required to maintain reliable operation.

wheel sprocket

Calculating Gear Ratio for a wheel sprocket Setup

In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:

Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel

For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:

Gear Ratio = 20 ÷ 60 = 1/3

The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.

It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.

The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.

China Best Sales ISO Standard Made to Order & Tooth Surface Hardening Sprockets for Roller Chain  China Best Sales ISO Standard Made to Order & Tooth Surface Hardening Sprockets for Roller Chain
editor by Dream 2024-04-23

China Standard ISO Standard Made to Order & Tooth Surface Hardening Sprockets for Roller Chain

Product Description

ISO Standard Made to Order & Tooth Surface Hardening Sprockets for Roller Chain
 

Product Description

1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: C45 steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, Standard America or customer drawing
4. Pilot bore, finished bore, taper bore and special bore
5. Bright surface and high precision
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
 

Product name  ISO Standard Sprocket for Roller Chain
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
3. OEM according to your request
Surface Treatment Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic Fire resistant, Oil resistant, Heat resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion ISO DIN ANSI & Customer Drawings
Size Customer Drawings & ISO standard 
Application Industrial transmission equipment
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage Quality first, Service first, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

 

Detailed Photos

View more products,please click here…
 

Company Profile

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Machinery, Marine, Agricultural Machinery, Industry
Hardness: Hardened Tooth Surface
Material: Alloy Steel/Stainless Steel
Type: Sprocket
Sample: for Free
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

wheel sprocket

Factors Affecting the Efficiency of a wheel sprocket Setup

Several factors can influence the efficiency of a wheel sprocket system in power transmission and motion control applications. These factors should be carefully considered and optimized to ensure the system’s overall effectiveness and performance:

  • 1. Friction: Friction between the wheel, sprocket, and the chain or belt can lead to energy losses. Using high-quality materials and lubrication can help reduce friction and improve efficiency.
  • 2. Alignment: Proper alignment between the wheel and the sprocket is critical. Misalignment can cause increased wear, noise, and reduced efficiency. Regular maintenance and alignment checks are essential.
  • 3. Tension: The correct tension in the chain or belt is crucial for efficient power transmission. Too loose or too tight tension can lead to performance issues and premature wear.
  • 4. Material and Design: The choice of materials for the wheel sprocket, as well as their design, can impact efficiency. High-quality materials and well-engineered components reduce wear and improve overall system performance.
  • 5. Load Distribution: Uneven load distribution across the wheel sprocket can lead to localized wear and decreased efficiency. Ensuring proper load distribution helps maintain uniform wear and power transmission.
  • 6. Environmental Factors: Harsh environmental conditions, such as dust, moisture, and extreme temperatures, can affect the efficiency of the system. Choosing suitable materials and implementing protective measures can mitigate these effects.
  • 7. Maintenance: Regular maintenance, including lubrication, inspection, and timely replacement of worn components, is vital for the long-term efficiency of the system.
  • 8. Speed and Torque: The operating speed and torque requirements of the application should be considered when selecting the appropriate wheel sprocket size and specifications.
  • 9. Chain or Belt Type: Different types of chains or belts, such as roller chains, silent chains, or toothed belts, have varying efficiencies. Choosing the right type for the specific application is crucial.
  • 10. System Integration: The wheel sprocket system should be integrated correctly with other components in the machinery to ensure smooth operation and minimal energy losses.

By carefully considering and optimizing these factors, it is possible to improve the efficiency of the wheel sprocket system, leading to reduced energy consumption, less wear and tear, and overall better performance.

wheel sprocket

Load-Carrying Capacities of wheel sprocket Combinations

The load-carrying capacity of a wheel sprocket assembly depends on various factors, including the material, size, and design of both the wheel sprocket. Here are some common types of wheel sprocket combinations and their load-carrying capacities:

  • Steel Wheel with Steel Sprocket: This combination offers high load-carrying capacity and is commonly used in heavy-duty applications. Steel wheels can handle substantial loads, and when paired with steel sprockets, the assembly can withstand even higher forces.
  • Nylon Wheel with Steel Sprocket: Nylon wheels are known for their lightweight and durable nature. When combined with steel sprockets, they provide a good load-carrying capacity while reducing the overall weight of the assembly.
  • Polyurethane Wheel with Steel Sprocket: Polyurethane wheels offer excellent wear resistance and are suitable for medium to heavy loads. When paired with steel sprockets, this combination can handle moderate to high load capacities.
  • Rubber Wheel with Cast Iron Sprocket: Rubber wheels are known for their shock-absorbing properties and are often used in applications requiring vibration dampening. When used with cast iron sprockets, this combination can handle medium loads.
  • Plastic Wheel with Plastic Sprocket: This combination is suitable for light-duty applications where lower loads are expected. Plastic wheels and sprockets are often used in applications that require low friction and quiet operation.
  • Custom wheel sprocket Combinations: In some cases, custom wheel sprocket combinations are designed to meet specific load-carrying requirements. These combinations can be tailored to suit the application’s unique demands.

It’s important to note that load-carrying capacities also depend on other factors, such as the type of bearing used in the wheel, the shaft material, and the overall design of the mechanical system. Engineers should carefully consider the intended application, operating conditions, and safety factors when selecting the appropriate wheel sprocket combination to ensure optimal performance and longevity of the system.

wheel sprocket

Choosing the Right Size of Sprocket to Match a Wheel

Choosing the correct size of sprocket to match a wheel is essential for ensuring efficient power transmission and proper functionality of a mechanical system. Here are the steps to help you choose the right size of sprocket:

1. Determine the Pitch Diameter of the Wheel:

Measure the diameter of the wheel from the center to the point where the teeth of the sprocket will engage with the wheel. This measurement is known as the pitch diameter of the wheel.

2. Identify the Desired Gear Ratio:

Determine the gear ratio you want to achieve for your application. The gear ratio is the ratio of the number of teeth on the sprocket to the number of teeth on the wheel and determines the speed and torque output.

3. Calculate the Number of Teeth on the Sprocket:

Once you have the pitch diameter of the wheel and the desired gear ratio, you can calculate the number of teeth on the sprocket using the formula:

Number of Teeth on Sprocket = (Desired Gear Ratio) * (Number of Teeth on Wheel)

4. Select a Standard Sprocket Size:

Based on the calculated number of teeth on the sprocket, choose a standard sprocket size that comes closest to the calculated value. Sprockets are available in various tooth counts, and you may need to choose the nearest size available.

5. Consider Chain Compatibility:

If you are using a chain drive system, ensure that the selected sprocket is compatible with the chain you plan to use. The chain pitch (distance between the centers of adjacent roller pins) should match the pitch of the sprocket.

6. Verify Center Distance:

Check that the center distance between the wheel and the sprocket is appropriate for your application. The center distance is the distance between the centers of the wheel and the sprocket and should be set to achieve the desired tension and alignment of the chain or belt.

7. Consider the Material and Tooth Profile:

Select a sprocket material suitable for your application, such as steel, stainless steel, or plastic, based on factors like load, environment, and operating conditions. Additionally, consider the tooth profile (standard or custom) to ensure smooth engagement with the chain or belt.

By following these steps and considering the specific requirements of your machinery and mechanical system, you can choose the right size of sprocket to match your wheel and achieve optimal performance and longevity of the system.

China Standard ISO Standard Made to Order & Tooth Surface Hardening Sprockets for Roller Chain  China Standard ISO Standard Made to Order & Tooth Surface Hardening Sprockets for Roller Chain
editor by Dream 2024-04-19

China OEM ISO Roller Chain Sprockets, Plate Wheels, Taper Bore Sprockets for Transmission System

Product Description

  

1.Chain used

sprocketes are manufactured with a tooth profile and dimensional precision to bring out the maximum performance of the chain you will use.

2. Number of teeth

sprockets are available with small and large numbers of teeth to match your usage conditions.
 

Single pitch sprocket

Double pitch sprocket

*Chain matched:35(06C) /06BTeeth:from 9-120

*Chain matched:40(08A) /08BTeeth:from 9-120

*Chain matched:50(10A) /10BTeeth:from 9-120

*Chain matched:60(12A) /12BTeeth:from 9-120

*Chain matched:80(16A) /16B Teeth:from 9-120

*Chain matched:100(20A)/20B Teeth:from 9-120

*Chain matched:120(24A) /24B Teeth:from 9-120

*Chain matched:140(28A) /28B Teeth:from 9-120

*Chain matched:160(32A) /32B Teeth:from 9-120

*Chain matched:200(40A) /40B Teeth:from 9-120

*P=25.4mm Teeth:from 7-100

 

*P=31.8mm Teeth:from 7-100

 

*P=38.1mm Teeth:from 7-100

 

*P=50.8mm Teeth:from 7-100

 

*P=63.5mm Teeth:from 7-100

3. Consturction

4. Material

Carbon Steel, Stainless Steel,Aluminum, Nylon, POM, Copper, Brass,42CrMo,40Cr,A3 and so on.

5. Bore

Pilot bore, finished bore, taper bore, bearing hole and special bore

6. Treatment

Heat Treatment: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on.

 

Surface Treatment: Zinc Plating, Chrome plated, Black oxide Treatment, Spray Paint, Mirror Finish, Sand-blasting and so on.

FAQ

1. Are you manufacturer or trade company ?
    We are a manufacturing factory founded in 1987 ,with trade team for international service.
2. What terms of payment you usually use ?
    T/T . 30%  deposit ,and 70% before finish production .Price :FOB ZheJiang .
3. Can you make products according to customer”s design ?
    Yes , we can make according to customer”s drawing and samples .OED and ODM are acceptable.
4.How long is your delivery time ?
   Genarally it is 5-15 days afte rthe deposit .It will take more days customized.
5. What do I need for offering a quote ?
   Please offer us 2D or 3D drawing (with material ,dimension,surface treatment and other technical  datas etc.), quantity ,or samples .
   Then we will quote the best price .
 
 
 

Standard Or Nonstandard: Standard
Application: Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

What are the Maintenance Requirements for a wheel sprocket Assembly?

Proper maintenance of the wheel sprocket assembly is essential to ensure its optimal performance and longevity. Here are some maintenance tips:

  • Regular Cleaning: Keep the wheel sprocket assembly clean from dirt, debris, and grime. Regularly wipe down the sprockets and chain to prevent buildup, which can lead to accelerated wear.
  • Lubrication: Apply a suitable lubricant to the chain and sprockets to reduce friction and wear. Lubrication also helps in maintaining smooth operation and preventing corrosion. However, avoid over-lubrication, as excessive grease can attract more dirt.
  • Chain Tension: Check the tension of the chain regularly. A loose chain can result in slippage and damage to the sprockets, while an overly tight chain can increase wear and strain on the components. Adjust the chain tension as per the manufacturer’s guidelines.
  • Inspection: Periodically inspect the sprockets and chain for signs of wear, damage, or elongation. Replace any worn-out or damaged components promptly to avoid further issues.
  • Alignment: Ensure proper alignment of the sprockets and wheels. Misalignment can lead to uneven wear and reduced efficiency. Adjust the alignment as needed to maintain smooth power transmission.
  • Replace Worn Parts: Over time, sprockets and chains will wear out due to regular use. Replace worn sprockets or chains with new ones from reputable suppliers to maintain optimal performance.
  • Environmental Considerations: In certain applications, exposure to harsh environments or extreme temperatures may require more frequent maintenance and inspection.

By following these maintenance practices, you can extend the lifespan of the wheel sprocket assembly and ensure reliable operation in various applications.

wheel sprocket

Noise and Vibration in wheel sprocket Configurations

In a wheel sprocket configuration, noise and vibration levels can vary depending on several factors:

  1. Quality of Components: The quality of the wheel sprocket components can significantly impact noise and vibration. Well-manufactured and precisely engineered components tend to produce less noise and vibration.
  2. Lubrication: Proper lubrication of the sprocket teeth and chain or belt can reduce friction, which in turn helps minimize noise and vibration.
  3. Alignment: Correct alignment between the wheel sprocket is crucial. Misalignment can lead to increased noise and vibration as the components may not mesh smoothly.
  4. Tension: Maintaining the appropriate tension in the chain or belt is essential. Insufficient tension can cause the chain to slap against the sprocket teeth, resulting in noise and vibration.
  5. Speed and Load: Higher speeds and heavier loads can lead to increased noise and vibration levels in the system.
  6. Wear and Damage: Worn-out or damaged components can create irregularities in motion, leading to increased noise and vibration.

To reduce noise and vibration in a wheel sprocket setup:

  • Use high-quality components from reputable suppliers.
  • Ensure proper lubrication with appropriate lubricants.
  • Regularly inspect and maintain the system to detect any misalignment, wear, or damage.
  • Follow manufacturer guidelines for chain or belt tensioning.
  • Consider using vibration-damping materials or mounting methods if necessary.

Minimizing noise and vibration not only improves the comfort and safety of the machinery but also extends the life of the components by reducing wear and fatigue.

wheel sprocket

Working Principle of a wheel sprocket System

In a wheel sprocket system, the sprocket is a toothed wheel that meshes with a chain or a belt to transmit rotational motion and power from one component to another. The working principle can be explained in the following steps:

1. Power Input:

The system begins with a power input source, such as an electric motor or an engine, that generates rotational motion or torque.

2. Sprocket and Chain/Belt:

The power is transferred to the sprocket, which is mounted on a shaft. The sprocket has teeth that fit into the gaps of the chain or engage with the teeth of the belt.

3. Chain/Belt Movement:

As the sprocket rotates, it pulls the chain or belt along with it due to the engagement between the teeth. This movement is transmitted to the connected component, which could be another sprocket, a wheel, or any other part of the machinery.

4. Power Output:

The rotational motion or power is then delivered to the connected component, which performs a specific function depending on the application. For example, the power could be used to drive a conveyor belt, rotate the wheels of a vehicle, or operate various industrial machines.

5. Speed and Torque:

The size of the sprocket and the number of teeth, along with the size of the chain or belt, determine the speed and torque ratio between the input and output components. Changing the size of the sprocket or using different-sized sprockets in the system can alter the speed and torque characteristics of the machinery.

6. Efficiency and Maintenance:

Efficient power transmission relies on proper alignment and tension of the chain or belt with the sprocket. Regular maintenance, such as lubrication and inspection, is essential to ensure smooth operation and prevent premature wear or damage to the system.

The wheel sprocket system is widely used in various applications, including bicycles, motorcycles, industrial machinery, agricultural equipment, and more, where efficient power transmission and motion control are required.

China OEM ISO Roller Chain Sprockets, Plate Wheels, Taper Bore Sprockets for Transmission System  China OEM ISO Roller Chain Sprockets, Plate Wheels, Taper Bore Sprockets for Transmission System
editor by CX 2023-11-13

China factory ISO Standard Made to Order & Tooth Surface Hardening Sprockets for Roller Chain

Product Description

ISO Standard Made to Order & Tooth Surface Hardening Sprockets for Roller Chain
 

Product Description

1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: C45 steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, Standard America or customer drawing
4. Pilot bore, finished bore, taper bore and special bore
5. Bright surface and high precision
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
 

Product name  ISO Standard Sprocket for Roller Chain
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
3. OEM according to your request
Surface Treatment Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic Fire resistant, Oil resistant, Heat resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion ISO DIN ANSI & Customer Drawings
Size Customer Drawings & ISO standard 
Application Industrial transmission equipment
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage Quality first, Service first, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

 

Detailed Photos

View more products,please click here…
 

Company Profile

 

Standard Or Nonstandard: Standard
Application: Machinery, Marine, Agricultural Machinery, Industry
Hardness: Hardened Tooth Surface
Material: Alloy Steel/Stainless Steel
Type: Sprocket
Sample: for Free
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

wheel sprocket

Best Lubrication Practices for wheel sprocket Systems

Proper lubrication is essential for maintaining the efficiency and longevity of wheel sprocket systems. The lubrication practices can vary depending on the specific application and the environment in which the system operates. Here are some best practices for lubricating wheel sprocket systems:

  • Cleanliness: Before applying any lubricant, ensure that the wheel sprocket surfaces are clean and free from dirt, debris, and old lubricant residue. Cleaning the components helps prevent contaminants from mixing with the lubricant and causing additional wear.
  • Choose the Right Lubricant: Select a lubricant specifically designed for the wheel sprocket system. Consider factors such as load, speed, temperature, and environmental conditions when choosing the appropriate lubricant. Some systems may require grease, while others may need oil-based lubricants.
  • Apply Adequate Amount: Apply the lubricant in the right quantity to ensure proper coverage of the contacting surfaces. Too little lubricant may not provide sufficient protection, while too much can lead to excess heat and waste.
  • Regular Lubrication Schedule: Establish a maintenance schedule for lubrication based on the operating conditions of the system. In high-demand applications, more frequent lubrication may be necessary to prevent premature wear.
  • Monitor and Reapply: Regularly monitor the condition of the wheel sprocket system and observe any signs of inadequate lubrication, such as increased friction or unusual noise. Reapply lubricant as needed to maintain optimal performance.
  • Re-lubrication After Cleaning: If the wheel sprocket system is cleaned, ensure that fresh lubricant is applied after cleaning to restore the protective layer.
  • Consider Lubrication Type: Depending on the application, consider using dry lubricants or solid lubricants for environments where dust and dirt accumulation may be a concern.

It’s essential to follow the manufacturer’s recommendations and guidelines for lubrication. Additionally, consult with lubrication experts or equipment suppliers for specific recommendations based on your wheel sprocket system’s unique requirements.

wheel sprocket

Inspecting a wheel sprocket for Wear and Tear

Regular inspection of the wheel sprocket is essential to ensure their proper functioning and to identify any signs of wear and tear. Here are the steps to inspect a wheel sprocket:

  1. Visual Inspection: Start by visually examining the wheel sprocket for any visible signs of wear, damage, or deformation. Look for cracks, chips, dents, or any irregularities on the surface of both components.
  2. Check for Misalignment: Verify that the wheel sprocket are properly aligned with each other. Misalignment can lead to accelerated wear and affect the overall performance of the system.
  3. Measure Wear: Use calipers or a wear gauge to measure the sprocket’s tooth profile and the wheel’s rolling surface. Compare these measurements with the original specifications to determine if significant wear has occurred.
  4. Inspect Teeth and Chain Engagement: If the wheel sprocket are part of a chain drive system, closely examine the sprocket teeth and chain engagement. Worn or elongated teeth can cause poor chain engagement and lead to premature failure.
  5. Lubrication: Check the lubrication of the wheel sprocket. Insufficient or excessive lubrication can cause increased friction, leading to wear and reduced efficiency.
  6. Bearing Condition: If the wheel is mounted on a shaft with bearings, inspect the bearings for any signs of wear, noise, or rough movement. Properly functioning bearings are crucial for the smooth operation of the system.
  7. Inspect Mounting Hardware: Ensure that all nuts, bolts, and other mounting hardware are securely tightened. Loose fasteners can cause vibration and misalignment issues.
  8. Check for Contaminants: Remove any debris, dirt, or foreign particles that may have accumulated on the wheel or sprocket. Contaminants can accelerate wear and damage the components.
  9. Replacement or Maintenance: Based on the inspection results, determine if any parts need replacement or if maintenance is required. Address any issues promptly to prevent further damage and maintain the system’s performance.

Regularly scheduled inspections and maintenance can help prolong the lifespan of the wheel sprocket assembly, optimize performance, and ensure the safety of the mechanical system.

wheel sprocket

How Does a wheel sprocket Assembly Transmit Power?

In a mechanical system, a wheel sprocket assembly is a common method of power transmission, especially when dealing with rotary motion. The process of power transmission through a wheel sprocket assembly involves the following steps:

1. Input Source:

The power transmission process begins with an input source, such as an electric motor, engine, or human effort. This input source provides the necessary rotational force (torque) to drive the system.

2. Wheel Rotation:

When the input source applies rotational force to the wheel, it starts to rotate around its central axis (axle). The wheel’s design and material properties are essential to withstand the applied load and facilitate smooth rotation.

3. Sprocket Engagement:

Connected to the wheel is a sprocket, which is a toothed wheel designed to mesh with a chain. When the wheel rotates, the sprocket’s teeth engage with the links of the chain, creating a positive drive system.

4. Chain Rotation:

As the sprocket engages with the chain, the rotational force is transferred to the chain. The chain’s links transmit this rotational motion along its length.

5. Driven Component:

The other end of the chain is connected to a driven sprocket, which is attached to the component that needs to be powered or driven. This driven component could be another wheel, a conveyor belt, or any other machine part requiring motion.

6. Power Transmission:

As the chain rotates due to the engagement with the sprocket, the driven sprocket also starts to rotate, transferring the rotational force to the driven component. The driven component now receives the power and motion from the input source via the wheel, sprocket, and chain assembly.

7. Output and Operation:

The driven component performs its intended function based on the received power and motion. For example, in a bicycle, the chain and sprocket assembly transmit power from the rider’s pedaling to the rear wheel, propelling the bicycle forward.

Overall, a wheel sprocket assembly is an efficient and reliable method of power transmission, commonly used in various applications, including bicycles, motorcycles, industrial machinery, and conveyor systems.

China factory ISO Standard Made to Order & Tooth Surface Hardening Sprockets for Roller Chain  China factory ISO Standard Made to Order & Tooth Surface Hardening Sprockets for Roller Chain
editor by CX 2023-10-23

China Standard America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain

Product Description

America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain

Product Description

1. Produce strictly in accordance with standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316 
3. Standard: ANSI, DIN, JINS, ISO, KANA,Standard America or customer’s drawing
4. Pilot bore, finished bore, taper bore and special bore. 
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price. 
8. Welcome OEM / ODM 
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).

Detailed Photos

View more products,please click here…
 

Company Profile

Standard Or Nonstandard: Standard
Application: Machinery, Agricultural Machinery, Industry
Hardness: Hardness
60: 3/4"
80: 1"
50: 5/8"
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

wheel sprocket

Ensuring Proper Alignment between a Wheel and its Corresponding Sprocket

Proper alignment between a wheel and its corresponding sprocket is crucial for the smooth and efficient operation of the wheel sprocket system. Misalignment can lead to increased wear, noise, and reduced performance. Here are some steps to ensure proper alignment:

  • Use Precision Components: Ensure that both the wheel sprocket are high-quality, precision-manufactured components that meet the required specifications. Using well-machined components will aid in achieving better alignment.
  • Check Axle Alignment: Make sure the axle or shaft on which the wheel sprocket are mounted is straight and properly aligned. Any misalignment in the axle can lead to misalignment of the wheel sprocket.
  • Proper Mounting: Ensure that the wheel sprocket are securely and correctly mounted on the axle or shaft. Use appropriate fasteners and tightening techniques to prevent any movement or shifting during operation.
  • Check for Parallelism: The axes of the wheel sprocket should be parallel to each other. Measure the distance between the axes at multiple points to verify parallel alignment.
  • Use Alignment Tools: Alignment tools, such as laser alignment systems, can be employed to accurately align the wheel sprocket. These tools can help identify and correct misalignments effectively.
  • Check Tension and Tensioner Alignment: If a tensioner is used in the system, ensure that it is properly aligned and applying the right tension to the chain or belt. Incorrect tension can cause misalignment.
  • Regular Maintenance: Implement a regular maintenance schedule to check and adjust alignment as needed. Regular inspections can help identify and address alignment issues before they cause significant problems.
  • Monitor Performance: Keep an eye on the performance of the wheel sprocket system. Unusual noises, vibrations, or signs of wear can indicate misalignment and should be investigated promptly.

Proper alignment is essential for the long-term performance and reliability of the wheel sprocket system. By following these steps and conducting regular maintenance, you can ensure that the wheel sprocket work together harmoniously, providing efficient power transmission and minimizing wear and tear.

wheel sprocket

Temperature Limits for wheel sprocket System’s Operation

The temperature limits for a wheel sprocket system’s operation depend on the materials used in the construction of the components. Different materials have varying temperature tolerances, and exceeding these limits can lead to reduced performance, premature wear, and even system failure.

Here are some common materials used in wheel sprocket systems and their general temperature limits:

  • Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
  • Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
  • Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
  • Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.

It’s essential to consult the manufacturer’s specifications and material data sheets for the specific components used in the wheel sprocket system to determine their temperature limits accurately. Factors such as load, speed, and environmental conditions can also influence the actual temperature tolerance of the system.

When operating a wheel sprocket system near its temperature limits, regular monitoring and maintenance are necessary to ensure the components’ integrity and overall system performance. If the application involves extreme temperatures beyond the typical limits of the materials, specialized high-temperature materials or cooling measures may be required to maintain reliable operation.

wheel sprocket

How Does a wheel sprocket Assembly Transmit Power?

In a mechanical system, a wheel sprocket assembly is a common method of power transmission, especially when dealing with rotary motion. The process of power transmission through a wheel sprocket assembly involves the following steps:

1. Input Source:

The power transmission process begins with an input source, such as an electric motor, engine, or human effort. This input source provides the necessary rotational force (torque) to drive the system.

2. Wheel Rotation:

When the input source applies rotational force to the wheel, it starts to rotate around its central axis (axle). The wheel’s design and material properties are essential to withstand the applied load and facilitate smooth rotation.

3. Sprocket Engagement:

Connected to the wheel is a sprocket, which is a toothed wheel designed to mesh with a chain. When the wheel rotates, the sprocket’s teeth engage with the links of the chain, creating a positive drive system.

4. Chain Rotation:

As the sprocket engages with the chain, the rotational force is transferred to the chain. The chain’s links transmit this rotational motion along its length.

5. Driven Component:

The other end of the chain is connected to a driven sprocket, which is attached to the component that needs to be powered or driven. This driven component could be another wheel, a conveyor belt, or any other machine part requiring motion.

6. Power Transmission:

As the chain rotates due to the engagement with the sprocket, the driven sprocket also starts to rotate, transferring the rotational force to the driven component. The driven component now receives the power and motion from the input source via the wheel, sprocket, and chain assembly.

7. Output and Operation:

The driven component performs its intended function based on the received power and motion. For example, in a bicycle, the chain and sprocket assembly transmit power from the rider’s pedaling to the rear wheel, propelling the bicycle forward.

Overall, a wheel sprocket assembly is an efficient and reliable method of power transmission, commonly used in various applications, including bicycles, motorcycles, industrial machinery, and conveyor systems.

China Standard America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain  China Standard America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain
editor by CX 2023-10-21

China Professional 05A10/05B10 Series Plate/Bossed Roller Chain Sprockets for Wheel/Car/Gear/Agriculture/Construction Machine/Motorcycle

Product Description

 Granville Electrical & Mechanical Company Limited

Chain, Sprocket & Pulley
01 Introduction
>Granville supply a vast range of power transmission products.
>We have the ability to keep target inventory and manufacture made to order products to meet the needs of any specific application.
>We offer exceptional delivery times on stock and made-to-order products.
02 Applications:

1 Driving system
2 Sand and CZPT quarries
3 Pulp and paper industry
4 Food and beverage
5 Oil and gas
6 Metals
7 Mining, mineral processing and cement
8 Unit packaging, and recycling

GIL Sprockets

>>GIL Sprocket, sprocket-wheel, or chain-wheel are gear-like toothed cogs that mesh with chains, tracks, or conveyors to provide motion and are an integral part of any power transmission mechanism. A necessary element of machinery in many industries such as manufacturing, mining, marine, agriculture, automotive, etc

Why Choose Us
>GIL offers all ranges of sprockets in both American (ANSI) and British Standard (BS) roller and conveyor chains, as well as simplex, duplex, or triplex styles.
>We manufacture all types of industrial sprockets through our state-of-the-art machines. We supply Bored and Keyed sprockets, Bossed Sprockets, Hardened-Teeth Sprockets, Pilot Bore Plate Wheels, Plain Bored Sprockets, Taper Lock Sprockets, Special Sprockets, Weld Fit Sprockets, and Custom Designs. 
>We are experienced in working with OEM requirements and can offer tailored services and special indent orders to suit your equipment needs.
Types

1 Roller Chain Sprockets
2 Metric Roller Chain Sprockets
3 Engineering Class Sprokets
4 Idler Sprockets
5 800 Series Sprockets

>> 05B Chain 
Size 05B chain is the third smallest British Standard roller chain made. Because of this, high-precision tolerances are necessary not only for manufacturing the chain but for manufacturing the sprockets as well. Our sprockets are made with these high-precision tolerances using state of the art modern equipment, they are also constructed out of high-quality high-strength steel so not only are the 05B sprockets effectively high-performance, they also out-last other brands.

>> 05B Chain A Type Sprockets

Sprocket Size Tooth Count Outside Diameter (OD) Pitch Diameter (PD) Stock Bore (ID) Thickness (T) Weight (kg)
05A8 8 24.0mm 20.90mm 6mm 2.8mm 0.006
05A9 9 26.6mm 23.39mm 6mm 2.8mm 0.007
05A10 10 29.2mm 25.89mm 8mm 2.8mm 0.009
05A11 11 31.7mm 28.39mm 8mm 2.8mm 0.011
05A12 12 34.2mm 30.91mm 8mm 2.8mm 0.571
05A13 13 36.7mm 33.42mm 8mm 2.8mm 0.018
05A14 14 39.2mm 35.95mm 8mm 2.8mm 0.019
05A15 15 41.7mm 38.48mm 8mm 2.8mm 0.571
05A16 16 44.3mm 41.01mm 8mm 2.8mm 0.571
05A17 17 46.8mm 43.53mm 8mm 2.8mm 0.571
05A18 18 49.3mm 46.07mm 8mm 2.8mm 0.026
05A19 19 51.9mm 48.61mm 8mm 2.8mm 0.031
05A20 20 54.4mm 51.14mm 8mm 2.8mm 0.038
05A21 21 57.0mm 53.67mm 8mm 2.8mm 0.040
05A22 22 59.5mm 56.21mm 8mm 2.8mm 0.045
05A23 23 62.0mm 58.75mm 8mm 2.8mm 0.050
05A24 24 64.6mm 61.29mm 8mm 2.8mm 0.060
05A25 25 67.5mm 63.83mm 8mm 2.8mm 0.066
05A26 26 69.5mm 66.37mm 10mm 2.8mm 0.068
05A27 27 72.2mm 68.91mm 10mm 2.8mm 0.076
05A28 28 74.8mm 71.45mm 10mm 2.8mm 0.080
05A29 29 77.3mm 73.99mm 10mm 2.8mm 0.085
05A30 30 79.8mm 76.53mm 10mm 2.8mm 0.087
05A31 31 82.4mm 79.08mm 10mm 2.8mm 0.090
05A32 32 84.9mm 81.61mm 10mm 2.8mm 0.093
05A33 33 87.5mm 84.16mm 10mm 2.8mm 0.108
05A34 34 90.0mm 86.70mm 10mm 2.8mm 0.120
05A35 35 92.5mm 89.24mm 10mm 2.8mm 0.125
05A36 36 95.0mm 91.79mm 10mm 2.8mm 0.130
05A37 37 97.6mm 94.33mm 10mm 2.8mm 0.145
05A38 38 100.2mm 96.88mm 10mm 2.8mm 0.160
05A39 39 102.7mm 99.42mm 10mm 2.8mm 0.180
05A40 40 105.2mm 101.97mm 10mm 2.8mm 0.200
05A41 41 107.8mm 104.51mm 12mm 2.8mm 0.170
05A42 42 110.4mm 107.05mm 12mm 2.8mm 0.185
05A43 43 112.9mm 109.60mm 12mm 2.8mm 0.200
05A44 44 115.5mm 112.14mm 14mm 2.8mm 0.210
05A45 45 118.0mm 114.69mm 12mm 2.8mm 0.220
05A46 46 120.6mm 117.23mm 12mm 2.8mm 0.240
05A47 47 123.1mm 119.77mm 12mm 2.8mm 0.251
05A48 48 125.6mm 122.32mm 12mm 2.8mm 0.270
05A49 49 128.2mm 124.86mm 12mm 2.8mm 0.320
05A50 50 130.7mm 127.41mm 12mm 2.8mm 0.340
05A51 51 133.3mm 129.95mm 14mm 2.8mm 0.380
05A52 52 135.8mm 132.49mm 14mm 2.8mm 0.360
05A53 53 138.4mm 135.04mm 14mm 2.8mm 0.375
05A54 54 140.9mm 137.59mm 14mm 2.8mm 0.385
05A55 55 143.5mm 140.13mm 14mm 2.8mm 0.400
05A56 56 146.0mm 142.68mm 14mm 2.8mm 0.425
05A57 57 148.6mm 145.22mm 14mm 2.8mm 0.450
05A58 58 151.0mm 147.77mm 14mm 2.8mm 0.465
05A59 59 153.6mm 150.31mm 14mm 2.8mm 0.490
05A60 60 156.2mm 152.85mm 14mm 2.8mm 0.500
05A62 62 162.0mm 157.95mm 16mm 2.8mm 0.520
05A64 64 167.1mm 163.04mm 16mm 2.8mm 0.550
05A65 65 169.2mm 165.58mm 16mm 2.8mm 0.620
05A66 66 172.2mm 168.13mm 16mm 2.8mm 0.650
05A68 68 177.3mm 173.22mm 16mm 2.8mm 0.680
05A70 70 182.4mm 178.31mm 20mm 2.8mm 0.730
05A72 72 187.5mm 183.41mm 20mm 2.8mm 0.800
05A75 75 195.1mm 191.04mm 20mm 2.8mm 0.820
05A76 76 197.7mm 193.59mm 20mm 2.8mm 0.850
05A78 78 202.8mm 198.68mm 20mm 2.8mm 0.870
05A80 80 207.9mm 203.77mm 20mm 2.8mm 0.800
005A85 85 220.6mm 216.50mm 20mm 2.8mm 1.070
05A90 90 233.4mm 229.23mm 20mm 2.8mm 1.210
05A95 95 246.1mm 241.96mm 20mm 2.8mm 1.325
05A100 100 258.9mm 254.68mm 20mm 2.8mm 1.535
05A110 110 284.3mm 280.15mm 20mm 2.8mm 1.600
05A114 114 294.5mm 290.33mm 20mm 2.8mm 1.700
05A120 120 310.0mm 305.61mm 20mm 2.8mm 1.800
05A125 125 322.5mm 318.34mm 20mm 2.8mm 1.900

>> 05B Chain B Type Sprockets

Sprocket Size Outside Diameter (OD) Pitch Diameter (PD) Hub Diameter (H) Stock Bore (ID) Length Thru Bore (L) Thickness (T) Weight (kg)
05B8 24.0mm 20.90mm 13mm 6mm 12mm 2.8mm 0.02
05B9 26.6mm 23.39mm 15mm 6mm 12mm 2.8mm 0.02
05B10 29.2mm 25.89mm 17mm 8mm 12mm 2.8mm 0.02
05B11 31.7mm 28.39mm 18mm 8mm 13mm 2.8mm 0.03
05B12 34.2mm 30.91mm 20mm 8mm 13mm 2.8mm 0.03
05B13 36.7mm 33.42mm 23mm 8mm 13mm 2.8mm 0.05
05B14 39.2mm 35.95mm 25mm 8mm 13mm 2.8mm 0.05
05B15 41.7mm 38.48mm 28mm 8mm 13mm 2.8mm 0.07
05B16 44.3mm 41.01mm 30mm 8mm 14mm 2.8mm 0.08
05B17 46.8mm 43.53mm 30mm 8mm 14mm 2.8mm 0.08
05B18 49.3mm 46.07mm 30mm 8mm 14mm 2.8mm 0.09
05B19 51.9mm 48.61mm 30mm 8mm 14mm 2.8mm 0.09
05B20 54.4mm 51.14mm 30mm 8mm 14mm 2.8mm 0.10
05B21 57.0mm 53.67mm 35mm 8mm 14mm 2.8mm 0.12
05B22 59.5mm 56.21mm 35mm 8mm 14mm 2.8mm 0.13
05B23 62.0mm 58.75mm 35mm 8mm 14mm 2.8mm 0.14
05B24 64.6mm 61.29mm 35mm 8mm 14mm 2.8mm 0.14
05B25 67.5mm 63.83mm 35mm 8mm 14mm 2.8mm 0.14
05B26 69.5mm 66.37mm 40mm 10mm 16mm 2.8mm 0.14
05B27 72.2mm 68.91mm 40mm 10mm 16mm 2.8mm 0.20
05B28 74.8mm 71.45mm 40mm 10mm 16mm 2.8mm 0.21
05B29 77.3mm 73.99mm 40mm 10mm 16mm 2.8mm 0.21
05B30 79.8mm 76.53mm 40mm 10mm 16mm 2.8mm 0.22
05B31 82.4mm 79.08mm 40mm 10mm 16mm 2.8mm 0.22
05B32 84.9mm 81.61mm 40mm 10mm 16mm 2.8mm 0.24
05B33 87.5mm 84.16mm 40mm 10mm 16mm 2.8mm 0.24
05B34 90.0mm 86.70mm 40mm 10mm 16mm 2.8mm 0.24
05B35 92.5mm 89.24mm 40mm 10mm 16mm 2.8mm 0.24
05B36 95.0mm 91.79mm 40mm 10mm 16mm 2.8mm 0.24
05B37 97.6mm 94.33mm 40mm 10mm 16mm 2.8mm 0.24
05B38 100.2mm 96.88mm 40mm 10mm 16mm 2.8mm 0.28
05B39 102.7mm 99.42mm 40mm 10mm 16mm 2.8mm 0.28
05B40 105.3mm 101.97mm 40mm 10mm 16mm 2.8mm 0.28
05B45 118.0mm 114.69mm 60mm 12mm 20mm 2.8mm 0.88
05B50 130.7mm 127.41mm 60mm 12mm 20mm 2.8mm 0.88
05B57 146.8mm 145.22mm 80mm 14mm 20mm 2.8mm 1.20

More
Standard configurations for these sprockets include A-Plate and B-Hub (hub on 1 side), while stock bores will range from 5mm up to 20mm and outside diameters range from 24mm to 322.5mm. We also supply finished bore/ bore to size sprockets from our in-house machine shop. To get a quote or for additional information please contact us and we’ll be happy to assist you.

What We Do
01 Service
>
Granville helps customers transmit mechanical power with abroad offering of  power translocation components, and systems for automotive and various Industrial applications.
>Whether your Industry is involved in agriculture, construction, automobiles, food, mining, oil & gas, or metal handling, Granville can meet your needs with the exact transmission you need, when you need it.
>On-going research and development efforts allow Granville to continuously improve quality, enhance production processes, and add value.
02 Related Product Ranges

1 Driving Chains
2 Conveyor Chains
3 Auto, Bicycle & Motorcycle Chains
4 Leaf & Hoising Chains
5 Sprockets(This Page)
6 Gears
7 Synchronous Sprockets
8 Sheaves
9 Couplings

Click to the related page

 

Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Samples:
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1 Piece(Min.Order)

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GIL 05A10 Sprocket
Customization:
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wheel sprocket

How to Identify and Troubleshoot Common Issues with Wheels and Sprockets

Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:

  • Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
  • Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
  • Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
  • Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
  • Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
  • Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
  • Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
  • Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.

By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.

wheel sprocket

Extending the Lifespan of a wheel sprocket Assembly

To ensure a long lifespan for your wheel sprocket assembly, consider the following maintenance and operational practices:

  • Regular Lubrication: Apply the appropriate lubricant to the sprocket teeth and chain or belt regularly. Lubrication reduces friction, wear, and the likelihood of premature failure.
  • Proper Tension: Maintain the correct tension in the chain or belt to prevent excessive stress and wear. Follow the manufacturer’s guidelines for tensioning.
  • Alignment: Ensure precise alignment between the wheel sprocket. Misalignment can cause accelerated wear and increase the risk of failure.
  • Inspections: Regularly inspect the wheel, sprocket, chain, or belt for signs of wear, damage, or fatigue. Replace any worn-out or damaged components promptly.
  • Cleanliness: Keep the wheel sprocket assembly clean from dirt, debris, and contaminants that can contribute to wear and corrosion.
  • Correct Usage: Operate the machinery within the recommended speed, load, and temperature limits specified by the manufacturer.
  • Training and Operator Awareness: Ensure that equipment operators are properly trained to use the machinery correctly and are aware of maintenance procedures.
  • Use Quality Components: Invest in high-quality wheels, sprockets, chains, or belts from reputable suppliers to improve durability and reliability.
  • Replace Components in Sets: When replacing parts, consider replacing the entire set (e.g., chain and sprockets) to maintain uniform wear and performance.
  • Address Vibration Issues: Excessive vibration can accelerate wear. Investigate and address any vibration problems promptly.

By following these practices, you can significantly extend the lifespan of your wheel sprocket assembly, reduce downtime, and enhance the overall efficiency and safety of your machinery.

wheel sprocket

Can a wheel sprocket System be Used in Bicycles and Other Vehicles?

Yes, a wheel sprocket system is commonly used in bicycles and various other vehicles. In bicycles, the wheel sprocket system is a fundamental part of the drivetrain, which transfers power from the rider’s legs to the wheels, propelling the bicycle forward.

The typical bicycle drivetrain consists of a chain, front sprockets (chainrings), rear sprockets (cassette), and the bicycle’s wheels. When the rider pedals the bicycle, the chain engages with the sprockets, and as a result, the rotational motion from the pedaling is transferred to the rear wheel.

The selection of sprocket sizes (number of teeth on chainrings and cassette) can affect the gear ratio, allowing cyclists to adjust their pedaling effort and speed to suit different terrains and riding conditions. Smaller sprockets provide easier pedaling for climbing steep hills, while larger sprockets offer higher speeds on flat or downhill sections.

Beyond bicycles, the wheel sprocket system is widely used in various other vehicles and machinery to transmit power and control speed. It can be found in motorcycles, mopeds, electric scooters, and even some small electric vehicles. Additionally, the wheel sprocket system is prevalent in industrial machinery, where precise speed control and torque transmission are essential.

The efficiency and reliability of the wheel sprocket system make it a versatile and practical choice for many vehicles and mechanical applications.

China Professional 05A10/05B10 Series Plate/Bossed Roller Chain Sprockets for Wheel/Car/Gear/Agriculture/Construction Machine/Motorcycle  China Professional 05A10/05B10 Series Plate/Bossed Roller Chain Sprockets for Wheel/Car/Gear/Agriculture/Construction Machine/Motorcycle
editor by CX 2023-10-10

China Good quality America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain

Product Description

  

Company Profile

 

  HangZhou Xihu (West Lake) Dis. Mechanical Transmission Parts Co., Ltd. is a professional manufacturer of mechanical transmission parts, founded in 1987. Our company is committed to standard roller sprocket, single row and multi-row sprocket, non-standard sprocket, gear, rack, bevel gear, sprocket, shaft, gear shaft and other products. We have passed ISO 9001  .Xihu (West Lake) Dis.  company has a number of experienced engineers, involved in plHangZhou, testing, heat treatment, inspection, the use of strict and accurate testing methods. Our sprockets are widely used in agricultural machinery, stereoscopic garage, mining equipment, woodworking machinery, petroleum machinery and other industries. Implementation standards such as ANSI.BS, DIN.KANA, etc., can also be customized according to the drawing processing
   Our products have won wide praise and trust from customers for their excellent quality. HangZhou Xihu (West Lake) Dis. mechanical transmission Parts Co., Ltd. adhere to the quality of survival, innovation and development, customer first business philosophy, dedicated to domestic and foreign customers service. We warmly welcome you to negotiate business with us. 
 

Product Description

 

Standard or Nonstandard Standard   Application  Maqchinery 
Hardness Hardened Tooth Surface   Material C45
Specification Various Sprockets   Pitch(PCD) 1-10M
Toothed Portion Shape Spur Gear   Teeth 10-60Z
HS Code  84839000   Production Capacity  100000 Pcs/Year

 

Detailed Photos

Certifications

 

FAQ

1. Are you manufacturer or trade company ?
    We are a manufacturing factory founded in 1987 ,with trade team for international service.
2. What terms of payment you usually use ?
    T/T . 30%  deposit ,and 70% before finish production .Price :FOB ZheJiang .
3. Can you make products according to customer”s design ?
    Yes , we can make according to customer”s drawing and samples .OED and ODM are acceptable.
4.How long is your delivery time ?
   Genarally it is 5-15 days afte rthe deposit .It will take more days customized.
5. What do I need for offering a quote ?
   Please offer us 2D or 3d drawing (with material ,dimension,surface treatment and other technical  datas etc.), quantity ,or samples .
   Then we will quote the best price .
 
 
 

Shipping Cost:

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To be negotiated
Application: Machinery, Marine, Toy, Agricultural Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Cast Gear
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

wheel sprocket

How to Identify and Troubleshoot Common Issues with Wheels and Sprockets

Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:

  • Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
  • Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
  • Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
  • Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
  • Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
  • Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
  • Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
  • Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.

By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.

wheel sprocket

Temperature Limits for wheel sprocket System’s Operation

The temperature limits for a wheel sprocket system’s operation depend on the materials used in the construction of the components. Different materials have varying temperature tolerances, and exceeding these limits can lead to reduced performance, premature wear, and even system failure.

Here are some common materials used in wheel sprocket systems and their general temperature limits:

  • Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
  • Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
  • Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
  • Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.

It’s essential to consult the manufacturer’s specifications and material data sheets for the specific components used in the wheel sprocket system to determine their temperature limits accurately. Factors such as load, speed, and environmental conditions can also influence the actual temperature tolerance of the system.

When operating a wheel sprocket system near its temperature limits, regular monitoring and maintenance are necessary to ensure the components’ integrity and overall system performance. If the application involves extreme temperatures beyond the typical limits of the materials, specialized high-temperature materials or cooling measures may be required to maintain reliable operation.

wheel sprocket

Choosing the Right Size of Sprocket to Match a Wheel

Choosing the correct size of sprocket to match a wheel is essential for ensuring efficient power transmission and proper functionality of a mechanical system. Here are the steps to help you choose the right size of sprocket:

1. Determine the Pitch Diameter of the Wheel:

Measure the diameter of the wheel from the center to the point where the teeth of the sprocket will engage with the wheel. This measurement is known as the pitch diameter of the wheel.

2. Identify the Desired Gear Ratio:

Determine the gear ratio you want to achieve for your application. The gear ratio is the ratio of the number of teeth on the sprocket to the number of teeth on the wheel and determines the speed and torque output.

3. Calculate the Number of Teeth on the Sprocket:

Once you have the pitch diameter of the wheel and the desired gear ratio, you can calculate the number of teeth on the sprocket using the formula:

Number of Teeth on Sprocket = (Desired Gear Ratio) * (Number of Teeth on Wheel)

4. Select a Standard Sprocket Size:

Based on the calculated number of teeth on the sprocket, choose a standard sprocket size that comes closest to the calculated value. Sprockets are available in various tooth counts, and you may need to choose the nearest size available.

5. Consider Chain Compatibility:

If you are using a chain drive system, ensure that the selected sprocket is compatible with the chain you plan to use. The chain pitch (distance between the centers of adjacent roller pins) should match the pitch of the sprocket.

6. Verify Center Distance:

Check that the center distance between the wheel and the sprocket is appropriate for your application. The center distance is the distance between the centers of the wheel and the sprocket and should be set to achieve the desired tension and alignment of the chain or belt.

7. Consider the Material and Tooth Profile:

Select a sprocket material suitable for your application, such as steel, stainless steel, or plastic, based on factors like load, environment, and operating conditions. Additionally, consider the tooth profile (standard or custom) to ensure smooth engagement with the chain or belt.

By following these steps and considering the specific requirements of your machinery and mechanical system, you can choose the right size of sprocket to match your wheel and achieve optimal performance and longevity of the system.

China Good quality America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain  China Good quality America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain
editor by CX 2023-08-31

China factory America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain

Product Description

America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain

Product Description

1. Produce strictly in accordance with standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316 
3. Standard: ANSI, DIN, JINS, ISO, KANA,Standard America or customer’s drawing
4. Pilot bore, finished bore, taper bore and special bore. 
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price. 
8. Welcome OEM / ODM 
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).

Detailed Photos

View more products,please click here…
 

Company Profile

Standard Or Nonstandard: Standard
Application: Machinery, Agricultural Machinery, Industry
Hardness: Hardness
60: 3/4"
80: 1"
50: 5/8"
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

wheel sprocket

How to Identify and Troubleshoot Common Issues with Wheels and Sprockets

Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:

  • Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
  • Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
  • Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
  • Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
  • Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
  • Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
  • Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
  • Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.

By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.

wheel sprocket

Load-Carrying Capacities of wheel sprocket Combinations

The load-carrying capacity of a wheel sprocket assembly depends on various factors, including the material, size, and design of both the wheel sprocket. Here are some common types of wheel sprocket combinations and their load-carrying capacities:

  • Steel Wheel with Steel Sprocket: This combination offers high load-carrying capacity and is commonly used in heavy-duty applications. Steel wheels can handle substantial loads, and when paired with steel sprockets, the assembly can withstand even higher forces.
  • Nylon Wheel with Steel Sprocket: Nylon wheels are known for their lightweight and durable nature. When combined with steel sprockets, they provide a good load-carrying capacity while reducing the overall weight of the assembly.
  • Polyurethane Wheel with Steel Sprocket: Polyurethane wheels offer excellent wear resistance and are suitable for medium to heavy loads. When paired with steel sprockets, this combination can handle moderate to high load capacities.
  • Rubber Wheel with Cast Iron Sprocket: Rubber wheels are known for their shock-absorbing properties and are often used in applications requiring vibration dampening. When used with cast iron sprockets, this combination can handle medium loads.
  • Plastic Wheel with Plastic Sprocket: This combination is suitable for light-duty applications where lower loads are expected. Plastic wheels and sprockets are often used in applications that require low friction and quiet operation.
  • Custom wheel sprocket Combinations: In some cases, custom wheel sprocket combinations are designed to meet specific load-carrying requirements. These combinations can be tailored to suit the application’s unique demands.

It’s important to note that load-carrying capacities also depend on other factors, such as the type of bearing used in the wheel, the shaft material, and the overall design of the mechanical system. Engineers should carefully consider the intended application, operating conditions, and safety factors when selecting the appropriate wheel sprocket combination to ensure optimal performance and longevity of the system.

wheel sprocket

Calculating Gear Ratio for a wheel sprocket Setup

In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:

Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel

For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:

Gear Ratio = 20 ÷ 60 = 1/3

The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.

It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.

The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.

China factory America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain  China factory America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain
editor by CX 2023-08-15