Tag Archives: transmission roller chains

China factory China Agricultural Chains Roller Transmission Chains and Sprockets

Product Description

Chian  Agricultural Chains Roller Transmission  Chains and Sprockets

Agricultural Chains includs following chain:
S type Steel Agricultural Chains:
S32  S32  S42  S45  S51  S52L  S52LV  S52  55V  55VF1  S55  S55R 5SSRH  S55RHF1  S62  S62F5  S77  S88  CA642  CA650  CA650F2  S42F2  S52F10  S62F10  S62F8  CA650F4  CA620F4  55VF1H2  CA650F1
S type Steel Agricultural Chains with Attachments:
S32SK1  S42SK1  S45SK1 S52SK1  S55SK1  S77SK1  S88SK1  S32SK1F1  S55RHSK1  S52LK1  55VK1  S42F2K1F1  S52LF1K1  S32K1  S32K1F1  S42K1  S45K1  S51K1  S52K1F1  S55K1  S55K1F1  S55K1  S55K1F1  S55HK1  S62K1  S62A2K1  S62F2K1  S77K1  S88K1  S51HF1K1  S88F2K1  S42A1F2  S42F2A1  S88F3K1  S62F12K1  S62SD  S51SDF1  S52SDF1  S52SDF2  S52SD  S52F4   S52F9  S52LSD  S52LF1SD  S52LF2SD  S52F12SD  S52LVSD  S45F1  S45SDF2  S45W-F1  S45W-F4  S45SD  S55F2  S55F3  S55F4  S55F6  S55F7  S55RSDF1  55VSDF1  55VSDF2  55VSDF4  S55DF2  S5
5SDF4  S62SD  S45V  S45SDF1  S55V  S55SDF1  S45SDF3  S55HSDF3  S55F12SD  S52F11SD  S52F3  C45F1SD  etc.
A Type Steel Agricultural Cahins:
A550  A555  A557  A620
CA Type Steel Agricultural Chains
CA627  CA550D  CA555D  CA557D  CA620D  CA2062H  CA550 CA550V  CA555 CA557  CA620  CA2060H  CA550F4  CA550F5  CAE44151  38.4R  38.4V  38.4VB  55VD  S62F3  CA960  CA550VF2  CA550H
C Type Steel Agricultural Chain attachments
38.4VK1  38.4RK1F1  38.4VF3K1  38.4RK1F2  CA550F2  CA550K1F1  CA550VK1F  CA550VK1F1  CA550F4K19  CA550AK29M  CA550K1F7  CA550A29  CA550VF2K1  CA550F5AK29M  CA550F5K29F1  CA550F5K1  CA557K1F2  38.4RK1F3  38.4RK1F3  38.4RK1F7  38.4VK1F9  38.4VK1F6  38.4VK1F7  38.4RK1F8  38.4RK1F8  38.4RK1F9  38.4RK1F10  38.4VF3K1F2  CA550K1F15  etc.

 

Product name  Chain(DIN766) Agricultural Chains
Materials Available 1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40)
4. Bronze: C51000, C52100, C54400, etc
5. Iron: 1213, 12L14,1215
6. Aluminum: Al6061, Al6063
7.OEM according to your request
Surface Treatment Annealing, natural anodization, heat treatment,  polishing, nickel plating, chrome plating, znic plating,yellow passivation, gold passivation,  satin, Black surface painted etc.
Products Available sprockt chains, pulley, shafts(axles, spline shafts, dart shafts),gears (pinions, wheels gear rack) bearing, bearing seat,  bushing, coupling, lock assembly etc.
Processing Method CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
QC : Technicians self-check in production,final-check before package by  professional Quality inspector
Size Drawings
Package Wooden Case/Container and pallet, or as per customized specifications
Certificate ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009
Advantage Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment
Lead Time 15-25days samples. 30-45days offcial order

1.What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight

 
2. what is your lead time for your goods?
Normally 45 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 65 days during new year and hot season ( Jan to March).

 3. Do you attend any Show?
We attend Hannover show in Germany, NMW in Austrilia, Canton fair, PTC, in China and many other special furniture shows.

 

Usage: Transmission Chain
Material: Alloy/Carbon Steel
Surface Treatment: Custom Made
Feature: Heat Resistant
Chain Size: Custom Made
Structure: Custom Made
Customization:
Available

|

Customized Request

wheel sprocket

Alternatives to Chain Sprockets in wheel sprocket Configuration

While chain sprockets are commonly used in wheel sprocket configurations, there are alternative methods for power transmission in various applications:

  • Gear and Gear Rack: Gears are toothed wheels that mesh with each other to transmit power. Instead of using a chain and sprocket, gears can directly engage with each other, offering a smooth and efficient power transfer. Gear racks, which are linear gears, can be used in place of wheels for linear motion applications.
  • Belt and Pulley: Belts and pulleys offer a flexible and quiet means of power transmission. They work similarly to chain and sprocket systems but use belts instead of chains. Pulleys have grooves that grip the belt, allowing power to be transferred between the pulleys.
  • Gear Train: A gear train consists of multiple gears meshed together to achieve specific speed and torque ratios. Gear trains are often used in complex machinery and mechanical systems where precise power transmission is required.
  • Direct Drive: In some applications, direct drive mechanisms can be used, where the motor or power source is directly connected to the wheel or load without any intermediate components like sprockets or gears.
  • Friction Drive: Friction drive systems use the friction between two surfaces to transfer power. One surface, such as a rubber wheel, is pressed against another surface to achieve power transmission.

The choice of alternative power transmission methods depends on various factors, including the application requirements, available space, speed, torque, and efficiency considerations. Each alternative method has its advantages and limitations, and the selection should be based on the specific needs of the mechanical system.

When considering alternatives to chain sprockets, it is essential to analyze the requirements of your application and consult with engineering experts or manufacturers to determine the most suitable method of power transmission for optimal performance and longevity.

wheel sprocket

Vertical Power Transmission with wheel sprocket System

Yes, a wheel sprocket system can be used for vertical power transmission. In such cases, the system is designed to transmit power and motion between vertically aligned shafts. Vertical power transmission using a wheel sprocket assembly follows similar principles to horizontal transmission, but there are some factors to consider:

  1. Load and Torque: When transmitting power vertically, the weight of the load can significantly impact the torque requirements. The torque must be sufficient to lift the load against gravity while accounting for friction and other resistive forces.
  2. Sprocket Selection: Choosing the right sprocket is critical for vertical transmission. The sprocket teeth must be designed to engage the chain or belt effectively and prevent slipping, especially when lifting heavy loads.
  3. Lubrication: Proper lubrication is essential to reduce friction and wear in the system. Vertical applications may require specific lubricants to ensure smooth operation and prevent premature failure.
  4. Tensioning: Maintaining the correct tension in the chain or belt is crucial for vertical power transmission. Proper tension helps prevent sagging and ensures proper engagement between the wheel sprocket.
  5. Overhung Load: In vertical setups, the weight of the sprocket and shaft assembly can impose an overhung load on the bearings. Adequate support and bearing selection are necessary to handle this load.

Vertical power transmission with a wheel sprocket system is commonly used in various applications, including conveyor systems, elevators, and some industrial machinery. Proper design, installation, and maintenance are essential to ensure safe and efficient operation in vertical configurations.

wheel sprocket

Eco-Friendly Materials for Manufacturing Wheels and Sprockets

Yes, there are eco-friendly materials used for manufacturing wheels and sprockets. As industries strive to reduce their environmental impact and promote sustainability, manufacturers are exploring alternative materials that are more environmentally friendly. Some of the eco-friendly materials used for manufacturing wheels and sprockets include:

1. Recycled Materials:

Using recycled materials, such as recycled plastic or metal, can significantly reduce the demand for virgin raw materials and lower the overall carbon footprint. These materials are obtained from post-consumer or post-industrial waste and processed to create new products, reducing the need for new resource extraction.

2. Biodegradable Materials:

Biodegradable plastics, such as PLA (polylactic acid) and PHA (polyhydroxyalkanoates), are derived from renewable plant sources and can break down naturally in the environment. These materials are gaining popularity for applications where disposal or end-of-life considerations are critical.

3. Sustainable Composites:

Manufacturers are developing sustainable composite materials that combine renewable fibers, such as bamboo, hemp, or flax, with biodegradable resins. These composites offer good strength and rigidity while being more environmentally friendly compared to traditional fiber-reinforced plastics.

4. Natural Materials:

In some cases, natural materials like wood or bamboo are used to create sprockets and wheels for specific applications. These materials are renewable and biodegradable, making them a more sustainable choice.

5. Low-Toxicity Materials:

Some eco-friendly materials focus on reducing the use of harmful chemicals during manufacturing. Low-toxicity materials are not only better for the environment but also for the health and safety of workers involved in the production process.

When selecting eco-friendly materials for wheels and sprockets, it’s essential to consider factors such as the specific application, load-bearing requirements, and the material’s end-of-life characteristics. Manufacturers and users can contribute to environmental sustainability by opting for these eco-friendly alternatives in their machinery and equipment.

China factory China Agricultural Chains Roller Transmission Chains and Sprockets  China factory China Agricultural Chains Roller Transmission Chains and Sprockets
editor by CX 2023-10-06

China factory China Agricultural Chains Roller Transmission Chains and Sprockets

Product Description

Chian  Agricultural Chains Roller Transmission  Chains and Sprockets

Agricultural Chains includs following chain:
S type Steel Agricultural Chains:
S32  S32  S42  S45  S51  S52L  S52LV  S52  55V  55VF1  S55  S55R 5SSRH  S55RHF1  S62  S62F5  S77  S88  CA642  CA650  CA650F2  S42F2  S52F10  S62F10  S62F8  CA650F4  CA620F4  55VF1H2  CA650F1
S type Steel Agricultural Chains with Attachments:
S32SK1  S42SK1  S45SK1 S52SK1  S55SK1  S77SK1  S88SK1  S32SK1F1  S55RHSK1  S52LK1  55VK1  S42F2K1F1  S52LF1K1  S32K1  S32K1F1  S42K1  S45K1  S51K1  S52K1F1  S55K1  S55K1F1  S55K1  S55K1F1  S55HK1  S62K1  S62A2K1  S62F2K1  S77K1  S88K1  S51HF1K1  S88F2K1  S42A1F2  S42F2A1  S88F3K1  S62F12K1  S62SD  S51SDF1  S52SDF1  S52SDF2  S52SD  S52F4   S52F9  S52LSD  S52LF1SD  S52LF2SD  S52F12SD  S52LVSD  S45F1  S45SDF2  S45W-F1  S45W-F4  S45SD  S55F2  S55F3  S55F4  S55F6  S55F7  S55RSDF1  55VSDF1  55VSDF2  55VSDF4  S55DF2  S5
5SDF4  S62SD  S45V  S45SDF1  S55V  S55SDF1  S45SDF3  S55HSDF3  S55F12SD  S52F11SD  S52F3  C45F1SD  etc.
A Type Steel Agricultural Cahins:
A550  A555  A557  A620
CA Type Steel Agricultural Chains
CA627  CA550D  CA555D  CA557D  CA620D  CA2062H  CA550 CA550V  CA555 CA557  CA620  CA2060H  CA550F4  CA550F5  CAE44151  38.4R  38.4V  38.4VB  55VD  S62F3  CA960  CA550VF2  CA550H
C Type Steel Agricultural Chain attachments
38.4VK1  38.4RK1F1  38.4VF3K1  38.4RK1F2  CA550F2  CA550K1F1  CA550VK1F  CA550VK1F1  CA550F4K19  CA550AK29M  CA550K1F7  CA550A29  CA550VF2K1  CA550F5AK29M  CA550F5K29F1  CA550F5K1  CA557K1F2  38.4RK1F3  38.4RK1F3  38.4RK1F7  38.4VK1F9  38.4VK1F6  38.4VK1F7  38.4RK1F8  38.4RK1F8  38.4RK1F9  38.4RK1F10  38.4VF3K1F2  CA550K1F15  etc.

 

Product name  Chain(DIN766) Agricultural Chains
Materials Available 1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40)
4. Bronze: C51000, C52100, C54400, etc
5. Iron: 1213, 12L14,1215
6. Aluminum: Al6061, Al6063
7.OEM according to your request
Surface Treatment Annealing, natural anodization, heat treatment,  polishing, nickel plating, chrome plating, znic plating,yellow passivation, gold passivation,  satin, Black surface painted etc.
Products Available sprockt chains, pulley, shafts(axles, spline shafts, dart shafts),gears (pinions, wheels gear rack) bearing, bearing seat,  bushing, coupling, lock assembly etc.
Processing Method CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
QC : Technicians self-check in production,final-check before package by  professional Quality inspector
Size Drawings
Package Wooden Case/Container and pallet, or as per customized specifications
Certificate ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009
Advantage Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment
Lead Time 15-25days samples. 30-45days offcial order

1.What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight

 
2. what is your lead time for your goods?
Normally 45 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 65 days during new year and hot season ( Jan to March).

 3. Do you attend any Show?
We attend Hannover show in Germany, NMW in Austrilia, Canton fair, PTC, in China and many other special furniture shows.

 

Usage: Transmission Chain
Material: Alloy/Carbon Steel
Surface Treatment: Custom Made
Feature: Heat Resistant
Chain Size: Custom Made
Structure: Custom Made
Customization:
Available

|

Customized Request

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:

  1. 1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
  2. 2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
  3. 3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
  4. 4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
  5. 5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
    T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.

wheel sprocket

Noise and Vibration in wheel sprocket Configurations

In a wheel sprocket configuration, noise and vibration levels can vary depending on several factors:

  1. Quality of Components: The quality of the wheel sprocket components can significantly impact noise and vibration. Well-manufactured and precisely engineered components tend to produce less noise and vibration.
  2. Lubrication: Proper lubrication of the sprocket teeth and chain or belt can reduce friction, which in turn helps minimize noise and vibration.
  3. Alignment: Correct alignment between the wheel sprocket is crucial. Misalignment can lead to increased noise and vibration as the components may not mesh smoothly.
  4. Tension: Maintaining the appropriate tension in the chain or belt is essential. Insufficient tension can cause the chain to slap against the sprocket teeth, resulting in noise and vibration.
  5. Speed and Load: Higher speeds and heavier loads can lead to increased noise and vibration levels in the system.
  6. Wear and Damage: Worn-out or damaged components can create irregularities in motion, leading to increased noise and vibration.

To reduce noise and vibration in a wheel sprocket setup:

  • Use high-quality components from reputable suppliers.
  • Ensure proper lubrication with appropriate lubricants.
  • Regularly inspect and maintain the system to detect any misalignment, wear, or damage.
  • Follow manufacturer guidelines for chain or belt tensioning.
  • Consider using vibration-damping materials or mounting methods if necessary.

Minimizing noise and vibration not only improves the comfort and safety of the machinery but also extends the life of the components by reducing wear and fatigue.

wheel sprocket

Common Applications of Wheels and Sprockets in Machinery

Wheels and sprockets are crucial components used in various machinery and mechanical systems for power transmission, motion control, and mechanical advantage. Some common applications include:

1. Vehicles:

Wheels and sprockets are extensively used in vehicles, including automobiles, motorcycles, bicycles, and even heavy-duty trucks and construction equipment. Sprockets and chains are commonly found in motorcycles and bicycles for power transmission from the engine or pedals to the wheels.

2. Industrial Machinery:

In industrial settings, wheels and sprockets play a vital role in conveyor systems, where they are used to move materials or products along a production line. Sprockets are also employed in various machinery to transfer rotational motion and power between components.

3. Agricultural Equipment:

Agricultural machinery often relies on wheels and sprockets for functions such as driving tractors, operating harvesting equipment, and propelling irrigation systems.

4. Robotics:

Wheels and sprockets are commonly used in robotic systems to provide mobility and movement capabilities. Sprockets and chains or belts are used in robotic arms and joints to facilitate precise and controlled motion.

5. Material Handling:

Conveyor systems in warehouses and distribution centers utilize wheels and sprockets to move packages, products, and materials efficiently. The sprockets engage with conveyor chains to create a continuous loop for material transport.

6. Mining and Construction:

In heavy industries like mining and construction, large machinery such as excavators, bulldozers, and cranes utilize wheels and sprockets for propulsion and movement. Tracks with sprockets are commonly used in these applications for enhanced traction and stability.

7. Factory Automation:

In automated manufacturing processes, wheels and sprockets are employed in robotic arms and assembly line systems to control movement and manipulate objects with precision.

8. Renewable Energy:

In wind turbines, wheels and sprockets are used to convert the rotational motion of the blades into electrical energy by driving the generator.

These are just a few examples of the diverse applications of wheels and sprockets in machinery and mechanical systems. Their versatility, efficiency, and ability to provide mechanical advantage make them essential components in various industries.

China factory China Agricultural Chains Roller Transmission Chains and Sprockets  China factory China Agricultural Chains Roller Transmission Chains and Sprockets
editor by CX 2023-09-21